A gas-loading and packaging system is provided for loading a solid material used in a hydrogen fuel cell with gas and packaging the solid material in a sealed container. The gas may comprise a hydrogen gas or other gas. The solid material may, for example, comprise palladium, a nickel alloy, platinum, or other metal. The solid material is loaded with gas by exposing the solid material to the gas under high pressure. When the solid material is exposed to gas under pressure, the gas absorbs into or adsorbs onto the solid material. The mass of the solid material is continuously monitored and used to determine when the solid material is loaded with the desired amount of gas. After the solid material is loaded with gas, high pressure is maintained while the solid material is packaged in a sealed container that is capable of retaining the high pressure gas.