Invention Grant
- Patent Title: Compact for producing a sintered alloy, a wear-resistant iron-based sintered alloy, and a method for producing the same
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Application No.: US14814694Application Date: 2015-07-31
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Publication No.: US10058922B2Publication Date: 2018-08-28
- Inventor: Nobuyuki Shinohara , Kimihiko Andou , Yoshihisa Ueda , Yusaku Yoshida , Masaru Sugimoto , Toshiyuki Sawada , Shingo Fukumoto
- Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA , FINE SINTER CO., LTD. , SANYO SPECIAL STEEL CO., LTD.
- Applicant Address: JP Toyota-shi, Aichi JP Kasugai-shi, Aichi JP Himeji-shi, Hyogo
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA,FINE SINTER CO., LTD,SANYO SPECIAL STEEL CO., LTD
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA,FINE SINTER CO., LTD,SANYO SPECIAL STEEL CO., LTD
- Current Assignee Address: JP Toyota-shi, Aichi JP Kasugai-shi, Aichi JP Himeji-shi, Hyogo
- Agency: Sughrue Mion, PLLC
- Priority: JP2014-169423 20140822
- Main IPC: B22F3/12
- IPC: B22F3/12 ; C22C33/02 ; C22C38/04 ; C22C38/22 ; C22C38/36 ; C22C38/38

Abstract:
The object of the present invention is to provide a compact for producing a sintered alloy which allows a sintered alloy obtained by sintering the compact to have improved mechanical strength and wear resistance, a wear-resistant iron-based sintered alloy, and a method for producing the same. The wear-resistant iron-based sintered alloy is produced by: forming a compact for producing a sintered alloy from a powder mixture containing a hard powder, a graphite powder, and an iron-based powder by powder compacting; and sintering the compact for producing a sintered alloy while diffusing C in the graphite powder of the compact for producing a sintered alloy in hard particles that constitute the hard powder. The hard particles contain 10% to 50% by mass of Mo, 3% to 20% by mass of Cr, and 2% to 15% by mass of Mn, with the balance made up of incidental impurities and Fe, and the hard powder and the graphite powder contained in the powder mixture account for 5% to 60% by mass and 0.5% to 2.0% by mass of the total amount of the hard powder, the graphite powder, and the iron-based powder, respectively.
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