A method includes forming a plastic orthodontic aligner having a plurality of cavities shaped to receive at least portions of a plurality of teeth of a patient. A first segment of the plastic orthodontic aligner corresponds to a first subset of the plurality of cavities for moving a first subset of the plurality of teeth of the patient. A second segment of the plastic orthodontic aligner corresponds to a second subset of the plurality of cavities. The method further includes removing a first portion of the plastic orthodontic aligner between the first and second segments of the plastic orthodontic aligner to form a connector to minimize force transmission between the first and second segments. The connector is configured to be disposed along one or more additional teeth to span a gap between the first and second segments without exerting a clinically significant force on the one or more additional teeth.