Invention Grant
- Patent Title: Methods and apparatus for continuous liquid interface printing with electrochemically supported dead zone
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Application No.: US15547326Application Date: 2016-02-10
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Publication No.: US11000992B2Publication Date: 2021-05-11
- Inventor: Ian Craven , Joseph M. DeSimone , Rima Janusziewicz
- Applicant: Carbon, Inc. , The University of North Carolina at Chapel Hill
- Applicant Address: US CA Redwood City; US NC Chapel Hill
- Assignee: Carbon, Inc.,The University of North Carolina at Chapel Hill
- Current Assignee: Carbon, Inc.,The University of North Carolina at Chapel Hill
- Current Assignee Address: US CA Redwood City; US NC Chapel Hill
- Agency: Myers Bigel, P.A.
- International Application: PCT/US2016/017337 WO 20160210
- International Announcement: WO2016/133759 WO 20160825
- Main IPC: B29C64/135
- IPC: B29C64/135 ; B29C64/129 ; B29C64/245 ; B29C64/255 ; B29C64/227

Abstract:
A method of forming a three-dimensional object is carried out by: providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid while concurrently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface by electrochemically generating a polymerization inhibitor therein from a precursor of the polymerization inhibitor, and (ii) continuously maintaining a gradient of polymerization zone (e.g., an active surface) between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form. Apparatus for carrying out the method is also described.
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