Molded ferrules for optical fibers
Abstract:
A method of manufacturing fiber optic connectors includes precision molding optical ferrule assemblies around optical fibers for use in the connectors. The optical ferrule assemblies are over-molded in two-parts: a ferrule and a hub. The ferrule is molded around a coated section of fiber and a fiber tip is formed (e.g., using a laser) at a stripped section of the optical fiber at a location axially spaced from the ferrule. The fiber is pulled into the ferrule to align the tip and the hub is formed to complete the ferrule assembly.
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