A laundry appliance includes a drum that processes laundry. A blower delivers process air from a heater to the drum via an airflow path. A structural panel defines a front aperture for accessing an interior of the drum and an air channel that defines a portion of the airflow path. The structural panel includes a lower first portion that is made of a first material and an upper second portion that is made of a second material that is different from the first material. The first and second materials meet at a predetermined seam that extends through the structural panel and the air channel.