- 专利标题: Method for manufacturing dust core and raw material powder for dust core
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申请号: US16643666申请日: 2018-08-10
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公开(公告)号: US11794244B2公开(公告)日: 2023-10-24
- 发明人: Tatsuya Saito , Asako Watanabe , Tomoyuki Ueno , Hijiri Tsuruta
- 申请人: Sumitomo Electric Industries, Ltd. , SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
- 申请人地址: JP Osaka
- 专利权人: Sumitomo Electric Industries, Ltd.,SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
- 当前专利权人: Sumitomo Electric Industries, Ltd.,SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
- 当前专利权人地址: JP Osaka; JP Takahashi
- 代理机构: Faegre Drinker Biddle & Reath LLP
- 优先权: JP 17169247 2017.09.04
- 国际申请: PCT/JP2018/030124 2018.08.10
- 国际公布: WO2019/044467A 2019.03.07
- 进入国家日期: 2020-03-02
- 主分类号: B22F3/02
- IPC分类号: B22F3/02 ; H01F1/24 ; B22F3/24 ; H01F27/255 ; B22F1/105 ; B22F1/16 ; C22C38/02 ; C22C38/06
摘要:
A method for manufacturing a dust core, including: a step of preparing a raw material powder including a coated pure iron powder composed of a plurality of pure iron particles each having an insulating coating layer, a coated iron alloy powder composed of a plurality of iron alloy particles each having an insulating coating layer, and a metal soap;
a step of manufacturing a molded article by performing a compression molding of the raw material powder filled in a mold; and a step of performing a heat treatment of the molded article to eliminate distortions in the coated pure iron powder and the coated iron alloy powder, wherein a difference Tm−Td between a melting point Tm of the metal soap and a temperature Td of the mold in the step of manufacturing the molded article is greater than or equal to 90° C.
a step of manufacturing a molded article by performing a compression molding of the raw material powder filled in a mold; and a step of performing a heat treatment of the molded article to eliminate distortions in the coated pure iron powder and the coated iron alloy powder, wherein a difference Tm−Td between a melting point Tm of the metal soap and a temperature Td of the mold in the step of manufacturing the molded article is greater than or equal to 90° C.
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