Invention Application
- Patent Title: Thermally conductive adhesive composition and process for device attachment
- Patent Title (中): 导热粘合剂组合物和装置连接方法
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Application No.: US10550408Application Date: 2004-03-30
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Publication No.: US20060194920A1Publication Date: 2006-08-31
- Inventor: Miguel Capote , Alan Grieve
- Applicant: Miguel Capote , Alan Grieve
- International Application: PCT/US04/09886 WO 20040330
- Main IPC: C08K3/10
- IPC: C08K3/10 ; C08F20/02

Abstract:
Thermally conductive, sinterable, adhesive compositions, free of fugitive solvents, that include a powder of a relatively high melting point metal or metal alloy, a powder of a relatively low melting point metal or metal alloy powder and a thermally curable adhesive flux composition that comprises (i) a polymerizable fluxing agent; (ii) an inerting agent to react with the fluxing agent at elevated temperature, rendering it inert. The fluxing agent preferably comprises a compound with formula RCOOH, wherein R comprises a moiety having one or more polymerizable carbon-carbon double bonds. Optionally, the inventive compositions also include (a) a diluent that is capable of polymerizing with the fluxing agent's polymerizable carbon-carbon double bonds; (b) free radical initiators; (c) a curable resin; and (d) crosslinking agents and accelerators. The compositions can be applied directly onto the surfaces of devices to be joined mechanically and/or electrically and are ideally suited for semiconductor die attachment. During heating, the fluxing agent promotes wetting of the high melting point powder by the molten low melting point powder, causing liquid phase sintering of the powders. The fluxing agent also promotes wetting of the metallizations on the die and substrate by the molten low melting point alloy, providing improved thermal conductivity. Simultaneously, the fluxing agent itself crosslinks to further mechanically bond the adherent surfaces. The absence of fugitive solvents creates a void-free bond.
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