Malfunction or failure of mechanical, electrical and electro-mechanical equipment, for example equipment used in manufacturing operations, is often preceded by an increase in the operating temperature of at least some portion of the equipment. A temperature-sensitive, active material-containing actuator is pre-selected to operate at a pre-determined temperature indicative of impending equipment failure and placed in thermal contact with the equipment. If the equipment achieves the pre-selected temperature the actuator signals this by displaying a flag or providing some other passive visual indication. Alternatively, or additionally, the actuator may issue an electrically-powered alert including visual or audible alerts or a wireless communication. Selected actuators are based on smart materials including shape memory alloys (SMA), shape memory polymers (SMP) and paraffin wax, all of which may be adapted to operate over a temperature range sufficient to encompass the expected range of pre-determined temperatures.