A removable puncture protective footwear insert with an insole with an orthotic shape that includes an arch support and a heel cup made of a cellular foam product, a multiple layer protective material where the layers are coupled together and held within the insole and a cushioning and shock absorption material that helps maintain the insole orthotic shape. The cellular foam product is PORON™ or ethylene vinyl acetate, PORON™ and ethylene acetate and the insole may be with or without a tile heel cup. The multiple layer protective material is a SWEN-FLEX® material LENZI EGISTO PS5 ES L-PROTECTION® material, or other puncture proof material. There are also two or more separate methods for manufacturing a removable footwear insert.