A system (50) and method (200) for repairing one or more components (70) using an additive manufacturing process includes securing the components (70) in a tooling assembly (52) such that a repair surface (72) of each component (70) is positioned within a single build plane (82), determining a repair toolpath (76) corresponding to the repair surface (72) of each component using a vision system (56), depositing a layer of additive powder (72) over the repair surface (72) of each component (70) using a powder dispensing assembly (112), and selectively irradiating the layer of additive powder (72) along the repair toolpath (76) to fuse the layer of additive powder (72) onto the repair surface (72) of each component (70).