Invention Publication
- Patent Title: FREESTANDING CERAMIC TILE MANUFACTURE
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Application No.: US18509828Application Date: 2023-11-15
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Publication No.: US20240183019A1Publication Date: 2024-06-06
- Inventor: Matthew HANCOCK , Andrew HEWITT
- Applicant: ROLLS-ROYCE plc
- Applicant Address: GB London
- Assignee: ROLLS-ROYCE plc
- Current Assignee: ROLLS-ROYCE plc
- Current Assignee Address: GB London
- Priority: GB 18048.3 2022.12.01
- Main IPC: C23C4/18
- IPC: C23C4/18 ; C23C4/02 ; C23C4/134

Abstract:
A method of producing a freestanding ceramic tile. The method involves: grit-blasting a substrate using a grit size in the range from 36 to 220 mesh; depositing a release layer of carbon or graphite from 2 to 10 microns thick on the grit-blasted surface of the substrate; applying ceramic over the release layer until a desired thickness of ceramic is achieved to form a ceramic layer; heating the substrate, release layer, and ceramic layer to a temperature of from 800 to 1000 degrees Celsius; keeping the substrate, release layer, and ceramic layer at a temperature from 800 to 1000 degrees Celsius for a time from 10 to 20 minutes to remove the release layer; and cooling the substrate and ceramic layer at a rate of at least 200 degrees Celsius per minute, such that the ceramic layer separates from the substrate to produce a freestanding ceramic tile.
Information query
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