Invention Application
- Patent Title: LASER-PLUME INTERACTION FOR PREDICTIVE DEFECT MODEL FOR MULTI-LASER POWDER BED FUSION ADDITIVE MANUFACTURING
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Application No.: US18201790Application Date: 2023-05-25
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Publication No.: US20240390987A1Publication Date: 2024-11-28
- Inventor: Masoud Anahid , Matthew E. Lynch , Amit Surana , Malcolm P. MacDonald , Brian A. Fisher
- Applicant: Raytheon Technologies Corporation
- Applicant Address: US CT Farmington
- Assignee: Raytheon Technologies Corporation
- Current Assignee: Raytheon Technologies Corporation
- Current Assignee Address: US CT Farmington
- Main IPC: B22F12/90
- IPC: B22F12/90 ; B22F10/28 ; B22F10/31 ; B22F10/322 ; B22F10/366 ; B22F10/85 ; B22F12/41 ; B22F12/45 ; B22F12/70 ; B33Y10/00 ; B33Y30/00 ; B33Y50/02

Abstract:
A process for a laser plume interaction for a predictive defect model for multi-laser additive manufacturing of a part including executing computational fluid dynamics modeling of a gas flow in an additive manufacturing machine manufacturing chamber; approximating a laser plume relative to a melt pool on a powder bed disposed on a build plate within the manufacturing chamber; executing a space-time analysis to identify a laser plume interaction; creating a plume interaction zone map; feeding the plume interaction zone map prediction into a multi-laser defect model; and predicting defect location and density to accumulate lack-of-fusion risk as a function of part placement, orientation, and scan strategy.
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