A belt tensioner, an actuator therefor and methods of making the same are provided, the actuator of the tensioner having a rotatable shaft that is operatively interconnected to a spring and is provided with opposite ends one of which is operatively interconnected to a piston, the actuator having a casing provided with an internal recess therein that receives the other end of the shaft therein, the spring being adapted to rotate the shaft to extend the piston while the other end of the shaft rotates in the recess and bears against an end sumtrace thereof, the other end of the shaft comprising a thrust washer assembled to the shaft to be carried thereby.