A method of forming an economical image conditioning device suitable for conditioning low solids and high solids images in a liquid Immersion Development reproduction machine. The method includes the steps of arranging a quantity of metallic fibers into a flat pattern having a desired thickness; partially compressing and sintering the fibers forming the pattern to create a sintered metallic fiber sheet held together by metallic bonds between touching fibers; rolling the sintered metallic fiber sheet into a cylindrical shape having a seam; welding the seam to create a finished cylindrical core; and forming a foam layer and a skin layer over the core for contacting an image being conditioned.