发明授权
- 专利标题: Method of forming three-dimensional articles using thermosetting materials
- 专利标题(中): 使用热固性材料形成三维制品的方法
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申请号: US542977申请日: 1995-10-13
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公开(公告)号: US5749041A公开(公告)日: 1998-05-05
- 发明人: Udaykumar Lakshminarayan , Kevin P. McAlea , Richard B. Booth
- 申请人: Udaykumar Lakshminarayan , Kevin P. McAlea , Richard B. Booth
- 申请人地址: TX Austin
- 专利权人: DTM Corporation
- 当前专利权人: DTM Corporation
- 当前专利权人地址: TX Austin
- 主分类号: B22F3/10
- IPC分类号: B22F3/10 ; B22F3/105 ; B22F3/26 ; B29C67/00 ; C04B35/622 ; C04B35/64 ; B22F1/02
摘要:
A method of fabricating articles, such as prototype parts and prototype tooling for injection molding, is disclosed. The method begins with the fabrication of the article in a "green" state by the selective laser sintering, or another additive thermal process, applied to a composite powder, preferably a powder of metal particles coated with a thermoplastic polymer. Both the green article and also an aqueous emulsion of a thermosetting material are then preheated to a temperature below the glass transition temperature of the thermoplastic polymer, and the green article is then infiltrated with the aqueous emulsion. The thermosetting material may be a thermosetting polymer with an appropriate cross-linking agent, or may be a cross-linking agent that will react with the thermoplastic binder polymer. After infiltration, the article is dried, and a rigid skeleton of a thermosetting material is now present within the structure of the article. Further processing may now be performed. The article may be heated beyond the decomposition temperature of the polymers so as to drive off the polymer and sinter the metal particles to one another; alternatively, a resin may be added to the article to form a metal-polymer composite article. High strength articles may thus be formed in a manner which preserves the dimensional accuracy of the article relative to its CAD representation.
公开/授权文献
- US5030046A Valve seal ring seating machine 公开/授权日:1991-07-09
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