发明授权
- 专利标题: Modified rebond polyurethane foam structure and method of making such structure
- 专利标题(中): 改性聚氨酯泡沫结构及其制备方法
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申请号: US241619申请日: 1999-02-02
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公开(公告)号: US6136870A公开(公告)日: 2000-10-24
- 发明人: Rocco P. Triolo , Richard A. Rossow , David J. Kelly
- 申请人: Rocco P. Triolo , Richard A. Rossow , David J. Kelly
- 申请人地址: PA Linwood
- 专利权人: Foamex L.P.
- 当前专利权人: Foamex L.P.
- 当前专利权人地址: PA Linwood
- 主分类号: C08J9/00
- IPC分类号: C08J9/00 ; C08J9/33 ; C08J9/36 ; C08J9/236 ; C08J9/42
摘要:
Modified or filled rebond polyurethane foam structures having desired plushness and compression without adversely affected tensile strength at a given density as compared to unfilled rebond polyurethane foams are formed from an admixture of shredded or chopped polyurethane foam particles and a finely divided inorganic mineral filler, such as barium sulfate or calcium carbonate or mixtures of these and like mineral fillers, that is further mixed with a substantially non-foam forming liquid prepolymer binder that is free of surfactants in foam-stabilizing amounts. A portion of the polyurethane foam particles, from about 10 to about 60 parts by weight based upon 100 parts by weight, is replaced with filler. For each 100 parts by weight of the combined foam particles and filler, about 10 to about 30 parts by weight of prepolymer is added. After the wetted admixture is compressed to the required density, the prepolymer binder is cured with heat and/or steam. Surprisingly, the resultant filled rebond polyurethane foam structure is more plush and softer than unfilled rebond foam, and the filler is uniformly distributed throughout the cured binder and external to the foam cells of the foam particles.
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