• Patent Title: Multi-stage processes for coating substrates with liquid basecoat and powder topcoat
  • Application No.: US09840573
    Application Date: 2001-04-23
  • Publication No.: US06579575B2
    Publication Date: 2003-06-17
  • Inventor: Donaldson J. Emch
  • Applicant: Donaldson J. Emch
  • Main IPC: B05D138
  • IPC: B05D138
Multi-stage processes for coating substrates with liquid basecoat and powder topcoat
Abstract:
Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a liquid basecoating composition to a surface of the metal substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and a first air simultaneously to the basecoating composition for a first period of at least about 30 seconds, a first velocity of the air at the surface of the basecoating composition being about 4 meters per second or less, a first temperature of the metal substrate being increased at a first rate ranging from about 0.05° C. per second to about 0.3° C. per second to achieve a first peak metal temperature ranging from about 30° C. to about 60° C., such that a pre-dried basecoat is formed upon the surface of the metal substrate; (c) applying a second infrared radiation and a second air simultaneously to the basecoating composition for a second period of at least about 15 seconds, a second velocity of the air at the surface of the basecoating composition being about 4 meters per second or less, a second temperature of the metal substrate being increased at a second rate ranging from about 0.4° C. per second to about 1.2° C. per second to achieve a second peak metal temperature of the substrate ranging from about 60° C. to about 80° C., such that a dried basecoat is formed upon the surface of the metal substrate; and (d) applying a powder topcoating composition over the dried basecoat.
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