Invention Grant
- Patent Title: Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith
-
Application No.: US13527011Application Date: 2012-06-19
-
Publication No.: US08394219B2Publication Date: 2013-03-12
- Inventor: Hartley Moyes
- Applicant: Hartley Moyes
- Applicant Address: US FL Tampa
- Assignee: Masonite Corporation
- Current Assignee: Masonite Corporation
- Current Assignee Address: US FL Tampa
- Agency: Berenato & White, LLC
- Main IPC: B29C65/00
- IPC: B29C65/00

Abstract:
A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.
Public/Granted literature
Information query