Invention Grant
- Patent Title: Polycrystalline diamond compacts including at least one transition layer and methods for stress management in polycrsystalline diamond compacts
- Patent Title (中): 包括至少一个过渡层的多晶金刚石压块和多晶金刚石压块中的应力管理方法
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Application No.: US13087775Application Date: 2011-04-15
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Publication No.: US08727046B2Publication Date: 2014-05-20
- Inventor: David P. Miess , Kenneth E. Bertagnolli , Damon B. Crockett , Arnold D. Cooper
- Applicant: David P. Miess , Kenneth E. Bertagnolli , Damon B. Crockett , Arnold D. Cooper
- Applicant Address: US UT Orem
- Assignee: US Synthetic Corporation
- Current Assignee: US Synthetic Corporation
- Current Assignee Address: US UT Orem
- Agency: Dorsey & Whitney LLP
- Main IPC: E21B10/36
- IPC: E21B10/36 ; E21B10/567

Abstract:
Embodiments relate to polycrystalline diamond compacts (“PDCs”) that are less susceptible to liquid metal embrittlement damage due to the use of at least one transition layer between a polycrystalline diamond (“PCD”) layer and a substrate. In an embodiment, a PDC includes a PCD layer, a cemented carbide substrate, and at least one transition layer bonded to the substrate and the PCD layer. The at least one transition layer is formulated with a coefficient of thermal expansion (“CTE”) that is less than a CTE of the substrate and greater than a CTE of the PCD layer. At least a portion of the PCD layer includes diamond grains defining interstitial regions and a metal-solvent catalyst occupying at least a portion of the interstitial regions. The diamond grains and the catalyst collectively exhibit a coercivity of about 115 Oersteds or more and a specific magnetic saturation of about 15 Gauss·cm3/grams or less.
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