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US08747796B2 Method of preparing carbon substrate for gas diffusion layer of polymer electrolyte fuel cell, carbon substrate prepared by using the method, and system for manufacturing the same 有权
制备聚合物电解质燃料电池气体扩散层碳基板的方法,使用该方法制备的碳基板及其制造方法

Method of preparing carbon substrate for gas diffusion layer of polymer electrolyte fuel cell, carbon substrate prepared by using the method, and system for manufacturing the same
Abstract:
A carbon substrate, method, and a system for manufacturing the same. The method includes forming an oxidized carbon precursor fiber preweb comprising oxidized carbon precursor staple fibers and binder staple fibers; impregnating the oxidized carbon precursor fiber preweb with a slurry including a thermosetting resin and carbonaceous fillers and drying the resulting preweb to obtain an oxidized carbon precursor fiber web; applying heat and pressure to the oxidized and impregnated carbon precursor fiber web, to cure the thermosetting resin and press the oxidized carbon precursor fiber web; and heating the oxidized carbon precursor fiber web in an inert atmosphere, thereby stabilizing and carbonizing the oxidized carbon precursor staple fibers to obtain a carbon substrate. The present invention may utilize a combination of carbon precursor staple fibers in an oxidized form with low ductility and high stiffness; and binder staple fibers composed of a polymer resin.
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