A Web-based system and method uses a model of the manufacturing setup and knowledge of a designed part with arbitrary geometry to produce process plans in two successive stages. First, the part geometry is analyzed. A query of determining the maximal volume machinable from an oriented machining tool is transformed into determining the visibility of the part surface from the perspective of a hypothetical camera placed at the tip of the oriented machining tool. Second, a collection of the maximal machinable volumes over the set of all tool orientations is collected. Combinations of the maximal machinable volumes covering the entire difference between the raw stock and the desired part are evaluated for providing feedback on manufacturability and process plans. In a further embodiment, manufacturability is analyzed for tools and machines with arbitrary geometric complexity using high dimensional configuration space analysis.