Invention Grant
- Patent Title: Nickel hexaaluminate-containing catalyst for reforming hydrocarbons in the presence of carbon dioxide
- Patent Title (中): 在二氧化碳存在下重整碳氢化镍的含六铝酸盐的催化剂
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Application No.: US14771888Application Date: 2014-03-06
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Publication No.: US09475037B2Publication Date: 2016-10-25
- Inventor: Stephan Schunk , Ekkehard Schwab , Andrian Milanov , Guido Wasserschaff , Thomas Roussiere , Gerhard Cox , Bernd Hinrichsen , Ulrich Floerchinger
- Applicant: BASF SE
- Applicant Address: DE Ludwigshafen
- Assignee: BASF SE
- Current Assignee: BASF SE
- Current Assignee Address: DE Ludwigshafen
- Agency: Oblon, McClelland, Maier & Neustadt, L.L.P
- Priority: EP13158074 20130307; EP13194345 20131126
- International Application: PCT/EP2014/054362 WO 20140306
- International Announcement: WO2014/135642 WO 20140912
- Main IPC: C01B3/38
- IPC: C01B3/38 ; C07C1/02 ; B01J23/00 ; B01J23/02 ; B01J23/08 ; B01J21/04 ; B01J23/83 ; B01J37/03 ; B01J37/04 ; B01J37/08 ; B01J23/755 ; B01J23/78 ; B01J35/00 ; B01J35/02 ; B01J35/10 ; B01J37/02 ; C01B3/40

Abstract:
The invention relates to a nickel hexaaluminate-comprising catalyst for reforming hydrocarbons, preferably methane, in the presence of carbon dioxide, which comprises hexaaluminate in a proportion in the range from 65 to 95% by weight, preferably from 70 to 90% by weight, and a crystalline, oxidic secondary phase selected from the group consisting of LaAlO3, SrAl2O4 and BaAl2O4 in the range from 5 to 35% by weight, preferably from 10 to 30% by weight. The BET surface area of the catalyst is ≧5 m2/g, preferably ≧10 m2/g. The molar nickel content of the catalyst is ≦3 mol %, preferably ≦2.5 mol % and more preferably ≦2 mol %. The interlayer cations are preferably Ba and/or Sr. The process for producing the catalyst comprises the steps: (i) production of a mixture of metal salts, preferably nitrate salts of Ni and also Sr and/or La, and a nanoparticulate aluminum source, (ii) molding and (iii) calcination. The catalyst of the invention is brought into contact with hydrocarbons, preferably methane, and CO2 in a reforming process, preferably at a temperature of >800° C. The catalyst is also distinguished by structural and preferred properties of the nickel, namely that the nickel particles mostly have a tetragonal form and the particles have a size of ≦50 nm, preferably ≦40 nm and particularly preferably ≦30 nm, and are present finely dispersed as grown-on hexaaluminate particles. The catalyst has only a very low tendency for carbonaceous deposits to be formed.
Public/Granted literature
- US20160008791A1 NICKEL HEXAALUMINATE-CONTAINING CATALYST FOR REFORMING HYDROCARBONS IN THE PRESENCE OF CARBON DIOXIDE Public/Granted day:2016-01-14
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