Invention Application
- Patent Title: DIRECT REDUCTION PROCESS UTILIZING HYDROGEN
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Application No.: PCT/US2020/052373Application Date: 2020-09-24
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Publication No.: WO2021061896A1Publication Date: 2021-04-01
- Inventor: BASTOW-COX, Keith, Marshall , CINTRON, Enrique, Jose , HUGHES, Gregory, Darel
- Applicant: MIDREX TECHNOLOGIES, INC.
- Applicant Address: 3735 Glen Lake Drive, Suite 400
- Assignee: MIDREX TECHNOLOGIES, INC.
- Current Assignee: MIDREX TECHNOLOGIES, INC.
- Current Assignee Address: 3735 Glen Lake Drive, Suite 400
- Agency: BERNARD, Christopher, L.
- Priority: US17/029,778 2020-09-23
- Main IPC: C21B11/02
- IPC: C21B11/02 ; C21B13/00 ; C21B13/02
Abstract:
A direct reduction method/system, including: adding variable amounts of natural gas, hydrogen, and a carbon-free oxidizing gas to a feed gas stream upstream of a reformer; reforming the feed gas stream in the reformer to form a reformed gas stream, and delivering the reformed gas stream to a shaft furnace, where the reformed gas stream is used to reduce a metallic ore material to a direct reduced metallic material. The feed gas stream includes a top gas stream recycled from the shaft furnace. Optionally, the carbon-free oxidizing gas includes steam and the method further includes controlling a steam flow rate of the steam to maintain a maximum k-factor value of the feed gas stream of 0.74 or lower. Optionally, the variable amount of hydrogen is selected to replace 20-90% of the natural gas by fuel value. The variable amount of hydrogen is selected based upon an available supply of hydrogen.
Information query