Abstract:
PROBLEM TO BE SOLVED: To provide a polyamideimide resin insulation coating material which has a high partial discharge inception voltage by achieving a low dielectric constant while maintaining heat resistance, mechanical properties, oil resistance, etc., and to provide an insulation wire using the same.SOLUTION: The polyamideimide resin insulation coating material is obtained by dissolving in a polar solvent, a polyamideimide resin not containing a halogen atom in the molecular chain. The polyamideimide resin is obtained by: blending an aromatic diisocyanate component (B) having two or less benzene rings to an aromatic imide prepolymer including an amine component comprising only an aromatic diamine component (E) having three or more benzene rings and an acid component comprising an aromatic tricarboxylic acid anhydride (C) and an aromatic tetracarboxylic acid dianhydride (D) as a monomer; and reacting them. The ratio M/N of a molecular weight (M) per repeating unit of the polyamideimide resin to average pieces (N) of amide groups and imide groups is 200 or more.
Abstract:
PROBLEM TO BE SOLVED: To provide an insulated electric wire which has heat resistance and adhesiveness equal to or higher than a conventional insulating coating, and is higher in partial discharge start voltage than a conventional product with the same insulating coating thickness as the conventional product. SOLUTION: The insulated wire 10 has an insulating coating composed of a plurality of coating layers including at least one extrusion coating layer formed on a conductor. The at least one extrusion coating layer is an extrusion coated layer of a resin composition obtained by mixing at least one resin (A) selected from a group composed of polymethyl pentene, isotactic polypropylene and syndiotactic polypropylene with a resin (B) mainly composed of at least one selected from a resin group (B1) composed of thermoplastic polyamide, thermoplastic polyimide, polyether imide, a polyphenylene sulfide and an ethylene glycidyl methacrylate copolymer and a resin group (B2) composed of resins obtained by modifying resins of the resin group composed of polymethyl pentene, isotactic polypropylene and syndiotactic polypropylene with maleic anhydride or glycidyl methacrylate. In the resin composition, the resin (A) and the resin (B) are mixed in a range of "(B)/(A)=5/95-40/60" by a part-weight ratio. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a coating die for a flat enameled wire, restraining thickness-unequalizing phenomenon to form an insulating film having a uniform thickness extending over the whole circumference and whole length of a flat type conductor wire with good stability. SOLUTION: This coating die includes: a solid die body 31; and a die hole 32 provided in the solid die body 31 to insert the flat conductor wire through. The die hole 32 includes: an introduction part monotonously gradually decreased in open area as it goes along the direction of inserting the flat conductor wire; and a coating part having at least an area where the open area is uniform. The opening shape of the coating part is a rectangle having four flat parts and four rounded corner parts, and a plurality of projections 33 projected toward the inside of the die hole are formed on each inner surface of the four flat parts. The apexes of the plurality of projections 33 each have a sectional form of a circular arc, an oblong arc or an elliptic arc vertical to the direction of penetrating the flat conductor wire, and the curvature of each apex is larger than that of each of the rounded corner parts. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an insulated wire including an insulating coat having mechanical property and heat resistance equal to or greater than the insulating coat of a conventional insulated wire, and improved partial discharge starting voltage by actualizing a lower dielectric constant.SOLUTION: The insulated wire includes the insulating coat formed of a polymer alloy including an amorphous thermosetting resin and an amorphous thermoplastic resin. The insulating coat has a sea-island structure, where the amorphous thermosetting resin forms a sea component of the sea-island structure and the amorphous thermoplastic resin forms an island component of the sea-island structure.
Abstract:
PROBLEM TO BE SOLVED: To provide an enameled wire capable of restraining expansion at the time of winding a coil and preventing exposure of a conductor, and a method of manufacturing the same. SOLUTION: An insulating film 3 is formed on the periphery of the conductor 2, tension members 4 are prepared inside the insulating film 3. The enameled wire has high tensile strength due to the tension members 4, and hardly extends since the tension members 4 play a role of protection to external force. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an insulated electric wire having superior coil insertability and neither turbidity nor defective appearance of a coating. SOLUTION: In the insulated electric wire in which at least a lubricant-added lubricant layer is formed on a conductor, in the lubricant layer, the lubricant is aggregated, and a granular material having sizes of 5-3 μm is scattered on the surface. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an insulated electric wire in which adhesiveness is large at normal temperature, and there is less reduction of adhesiveness after heat degradation, and to provide its manufacturing method. SOLUTION: An outer circumference of a conductor 2 is covered by a coat 3 composed of aluminum chelate, and the outer circumference of the coat 3 is covered by an insulating coat 4 by coating and baking an enamel coating that is composed of a resin composition containing either one of polyester imide, polyamide imide, polyimide, polyester, or polyurethane. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an enamel wire high in the reliability of an insulating coating in the vicinity of a welded part at the time of welding, and insulating paint for use therein. SOLUTION: This stator coil for an alternator is engaged with and inserted into a slot of a stator core, and composed by connecting a plurality of short-length and small-diameter coils 10. The short-length small-diameter coil 10 has at least two layers composed of an innermost insulating layer 23 around a rectangular conductor 21 of a polyimide coating and an outermost insulating layer 24 formed of a polyamide-imide coating, and is constituted of the rectangular enamel wire 20 having an adhesion strength of 40g/mm or higher to the rectangular conductor 21 and the innermost insulating layer 23. COPYRIGHT: (C)2006,JPO&NCIPI