Wear resistant wrought aluminum alloy and scroll of wear-resistant
wrought aluminum alloy
    121.
    发明授权
    Wear resistant wrought aluminum alloy and scroll of wear-resistant wrought aluminum alloy 失效
    耐磨锻造铝合金和耐磨锻造铝合金滚动体

    公开(公告)号:US5993576A

    公开(公告)日:1999-11-30

    申请号:US790949

    申请日:1997-01-29

    CPC classification number: F01C1/0246 C22C21/04 C22F1/043 F05C2201/903

    Abstract: A wear-resistant wrought Al alloy having a desirable high fatigue strength, toughness and flexure strength when subjected to a quenching and an age hardening heat treatment. The Al alloy contains 8.0 to 13.0% by weight of Si, 0.1 to 0.5% by weight of Fe, 1.5 to 5.0% by weight of Cu, 0.4 to 1.5% by weight of Mg, 0.05 to 0.5% by weight of Cr, 0.05 to 0.5% by weight of Ni, an element selected from the group consisting of 0.005 to 0.05% by weight of Sr and 0.05 to 0.3% by weight of Sb, and the remainder being Al and unavoidable impurities, wherein there is no more than 0.04% by weight of Mn as an unavoidable impurity. The Al alloy having Si particles being finely dispersed therein, wherein an average diameter of an equivalent circle of Si particles is not more than 5.00 .mu.m and an average roundness of Si particles is not less than 0.50. The amounts of Fe, Cr and Ni contained in the alloy and the amount of Mn as an impurity are such to prevent Si particles and other intermetallic compounds from enlarging. At the same time, with the above amounts of Sr or Sb, it is possible to reduce the size of the Si particles and to control the shape. Thus the occurrence or propagation of cracking, which is caused by Si particles can be delayed. The Al alloy exhibits the characteristics necessary for a scroll compressor.

    Abstract translation: 耐磨锻造的Al合金在进行淬火和时效硬化热处理时具有理想的高疲劳强度,韧性和挠曲强度。 Al合金含有8.0〜13.0重量%的Si,0.1〜0.5重量%的Fe,1.5〜5.0重量%的Cu,0.4〜1.5重量%的Mg,0.05〜0.5重量%的Cr,0.05 至0.5重量%的Ni,选自由0.005至0.05重量%的Sr和0.05至0.3重量%的Sb的元素,其余为Al和不可避免的杂质,其中不超过0.04 重量%的Mn作为不可避免的杂质。 其中Si粒子细分散的Al合金,其中Si粒子的当量圆的平均直径不大于5.00μm,Si粒子的平均圆度不小于0.50。 合金中所含的Fe,Cr和Ni的量以及作为杂质的Mn的量是为了防止Si粒子等金属间化合物的扩大。 同时,通过上述量的Sr或Sb,可以减小Si粒子的尺寸并控制其形状。 因此,可以延迟由Si颗粒引起的裂纹的发生或扩展。 Al合金具有涡旋压缩机所需的特性。

    Steering wheel
    122.
    发明授权
    Steering wheel 失效
    方向盘

    公开(公告)号:US5603783A

    公开(公告)日:1997-02-18

    申请号:US263182

    申请日:1994-06-21

    Abstract: A one-piece steering wheel is formed as a unitary casting from an alloy that includes 11.5% to 14% by weight silicon, and 350 to 450 parts per million strontium. Preferably the steering wheel mold is rotated during casting at relatively high rotational speeds exerting 100 g to 250 g force on the wheel. An optimum rotational speed is disclosed. A one-piece steering wheel formed according to the invention exhibits minimal length ferro-silicon hair-like strands, and thus exhibits reduced brittleness.

    Abstract translation: 单件式方向盘由包括11.5%至14%重量的硅和350至450份/百万锶的合金形成为单一铸件。 优选地,方向盘模具在铸造期间以相对高的旋转速度旋转,在轮上施加100g至250g的力。 公开了最佳转速。 根据本发明形成的一体式方向盘显示出最小长度的硅 - 硅发丝状股线,从而表现出降低的脆性。

    Abrasion-resistant aluminum alloy and method of preparing the same
    123.
    发明授权
    Abrasion-resistant aluminum alloy and method of preparing the same 失效
    耐磨铝合金及其制备方法

    公开(公告)号:US5494540A

    公开(公告)日:1996-02-27

    申请号:US379084

    申请日:1995-01-26

    CPC classification number: C22C21/04 C22F1/043

    Abstract: An abrasion-resistant aluminum alloy consists of 13.0 to 16.0 percent by weight of Si, 4.0 to 5.0 percent by weight of Cu, at least 0.8 and less than 1.4 percent by weight of Mg, not more than 0.8 percent by weight of Fe, not more than 0.1 percent by weight of either P or at least one of Na, Sb and Sr and a remainder of Al and unavoidable impurities. The alloy's microstructure contains coarse Si particles of 15 to 40 .mu.m mean particle diameter, fine Si particles of not more than 5 .mu.m mean particle diameter and other fine particles, with a homogeneous dispersion of all of these particles. This abrasion-resistant aluminum alloy has specific abrasion loss of not more than 10.times.10.sup.-7 mm.sup.2 /kg.

    Abstract translation: 耐磨铝合金由13.0-16.0重量%的Si,4.0-5.0重量%的Cu,至少0.8和小于1.4重量%的Mg组成,不大于0.8重量%的Fe,不是 大于0.1重量%的P或Na,Sb和Sr中的至少一种,剩余的Al和不可避免的杂质。 该合金的显微组织含有平均粒径为15〜40μm的粗Si颗粒,平均粒径为5μm以下的微细Si颗粒和其他细颗粒,其均匀分散于所有这些颗粒中。 该耐磨铝合金具有不大于10×10-7mm 2 / kg的特定磨损损失。

    Die for forming aluminum silicon alloy
    124.
    发明授权
    Die for forming aluminum silicon alloy 失效
    模具用于形成铝硅合金

    公开(公告)号:US5303764A

    公开(公告)日:1994-04-19

    申请号:US993629

    申请日:1992-12-21

    CPC classification number: B22D18/02 C22B9/10 C22C21/04

    Abstract: An aluminum-silicon alloy having excellent mechanical characteristics is formed by pressure casting of a molten material concurrently with modifying thereof by a flux which includes at least one element selected from the group of Na, Sb, Sr, and/or Ca, allowing a substantially fine grain of silicon to be dispersed in the alloy. Alternatively, the step of the pressure casting is replacable by substantial uniform cooling of the molten material regardless of a thickness thereof by cooling a die having a mold formed of a Cu-W type material, which mold corresponds to a substantially thick portion of the alloy.

    Abstract translation: 具有优异的机械特性的铝 - 硅合金通过熔融材料的压力铸造同时进行,通过包含选自Na,Sb,Sr和/或Ca中的至少一种元素的焊剂进行改性,形成基本上 细晶粒分散在合金中。 或者,通过冷却具有由Cu-W型材料形成的模具的模具,可以通过熔融材料的大体均匀冷却来实现压力铸造的步骤,该模具对应于合金的大部分厚度 。

    Hypereutectic aluminum-silicon alloy having refined primary silicon and
a modified eutectic
    126.
    发明授权
    Hypereutectic aluminum-silicon alloy having refined primary silicon and a modified eutectic 失效
    具有精制一次硅和改性共晶的超共晶铝硅合金

    公开(公告)号:US5234514A

    公开(公告)日:1993-08-10

    申请号:US702895

    申请日:1991-05-20

    CPC classification number: C22C21/04 C22C21/02

    Abstract: A hypereutectic aluminum-silicon casting alloy having a refined primary silicon particle size and a modified silicon phase in the eutectic. The aluminum base alloy includes from 19% to 30% by weight of silicon and also contains 0.005% to 0.06% by weight of phosphorus, and 0.15% to 1.15% by weight of titanium. On cooling from solution temperature, the phosphorus serves as an active nucleant for the primary silicon phase, while at a lower temperature, a titanium-aluminum intermetallic compound is formed that is sheathed by the pseudoprimary .alpha.-aluminum and the sheathed particles act as a nucleant to modify the acicular silicon phase in the eutectic. The resulting alloy has primary silicon refinement coupled with eutectic silicon modification.

    Abstract translation: 在共晶中具有精炼的一次硅粒径和改性硅相的过共晶体铝硅铸造合金。 铝基合金包含19重量%至30重量%的硅,并且还含有0.005重量%至0.06重量%的磷,以及0.15重量%至1.15重量%的钛。 在从溶液温度冷却时,磷作为主要硅相的活性成核剂,而在较低的温度下,形成钛 - 铝金属间化合物,其被假主要的α-铝包覆并且包覆的颗粒作为成核剂 修饰共晶中的针状硅相。 所得合金具有与共晶硅改性相结合的初级硅精炼。

    Cast aluminium alloys and method
    127.
    发明授权
    Cast aluminium alloys and method 失效
    铸铝合金和方法

    公开(公告)号:US5217546A

    公开(公告)日:1993-06-08

    申请号:US887395

    申请日:1992-05-21

    CPC classification number: C22C21/04 C22F1/047

    Abstract: A cast hypereutectic Al-Si alloy with from 12-15% Si, having excellent wear resistance and machinability, improved fatigue strength and good levels of ambient and elevated temperature properties is provided, as well as a method of producing such alloy. The alloy and a melt used in the method contains Sr in excess of 0.10% and Ti in excess of 0.005%, the alloy further comprising: Cu 1.5 to 5.5%, Ni 1.0 to 3.00%, Mg 0.1 to 1.0%, Fe 0.1 to 1.0%, Mn 0.1 to 0.8%, Zr 0.01 to 0.1%, Zn 0 to 3.0%, Sn 0 to 0.2%, Pb 0 to 0.2%, Cr 0 to 0.1%, Na 0 to 0.01%, B (elemental) 0.05% maximum, Ca 0.003% maximum, P 0.003% maximum. Others 0.05 maximum each, the balance, apart from incidental impurities, being Al. The level of Sr in excess of 0.10% and Ti in excess of 0.005% is such that the alloy has a microstructure in which any primary Si formed is substantially uniformly dispersed and is substantially free of segregation, and in which substantially uniformly dispersed Sr intermetallic particles are present but are substantially free of such particles in the form of platelets, with the microstructure predominantly comprising a eutectic matrix.

    Abstract translation: 提供了具有12-15%Si的铸态过共晶Al-Si合金,具有优异的耐磨性和可加工性,提高了疲劳强度和良好的环境温度和高温性能,以及制造这种合金的方法。 该方法中使用的合金和熔体含有超过0.10%的Sr和超过0.005%的Ti,该合金还包含:Cu 1.5〜5.5%,Ni:1.0〜3.00%,Mg:0.1〜1.0%,Fe:0.1〜 1.0%,Mn 0.1〜0.8%,Zr 0.01〜0.1%,Zn 0〜3.0%,Sn 0〜0.2%,Pb 0〜0.2%,Cr 0〜0.1%,Na 0〜0.01%,B(元素)0.05 %最大值,最大值为0.003%,最大值为0.003%。 其他0.05,每个最大值,除偶然杂质外,均为Al。 超过0.10%的Sr和超过0.005%的Ti的水平使得合金具有其中所形成的任何主要Si基本上均匀分散并且基本上没有偏析的微结构,并且其中基本上均匀分散的Sr金属间化合物颗粒 存在但基本上没有这样的颗粒形式的颗粒,其中微结构主要包含共晶基质。

    Wear resistant eutectic aluminum-silicon alloy
    128.
    发明授权
    Wear resistant eutectic aluminum-silicon alloy 失效
    耐磨共晶铝硅合金

    公开(公告)号:US5106436A

    公开(公告)日:1992-04-21

    申请号:US767433

    申请日:1991-09-30

    Inventor: Muftau M. Alabi

    CPC classification number: C22C21/02 C22C21/04

    Abstract: An improved eutectic aluminum-silicon alloy having a relatively high level of bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high bismuth level within the alloy cooperates with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity), which significantly enhances the wear resistant properties of the alloy. In addition, the preferred alloy also has relatively substantial additions of both nickel and copper, which results in the homogeneous distribution of hard wear resistant nickel and copper phases throughout. The improved aluminum alloy should minimize wear and alleviate galling during use.

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