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公开(公告)号:US12106958B2
公开(公告)日:2024-10-01
申请号:US18342296
申请日:2023-06-27
Applicant: Applied Materials, Inc.
Inventor: Anup Kumar Singh , Rick Kustra , Vinayak Vishwanath Hassan , Bhaskar Kumar , Krishna Nittala , Pramit Manna , Kaushik Alayavalli , Ganesh Balasubramanian
IPC: H01L21/02 , B08B7/00 , C23C16/26 , C23C16/44 , C23C16/505 , H01J37/32 , H01L21/033
CPC classification number: H01L21/02274 , B08B7/0035 , C23C16/26 , C23C16/4405 , C23C16/505 , H01J37/32082 , H01J37/3244 , H01J37/32862 , H01L21/02115 , H01L21/0332
Abstract: Embodiments of the present disclosure generally relate to methods for cleaning a chamber comprising introducing a gas to a processing volume of the chamber, providing a first radiofrequency (RF) power having a first frequency of about 40 MHz or greater to a lid of the chamber, providing a second RF power having a second frequency to an electrode disposed in a substrate support within the processing volume, and removing at least a portion of a film disposed on a surface of a chamber component of the chamber. The second frequency is about 10 MHz to about 20 MHz.
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公开(公告)号:US11959174B2
公开(公告)日:2024-04-16
申请号:US17131315
申请日:2020-12-22
Applicant: Applied Materials, Inc.
Inventor: Kallol Bera , Sathya Swaroop Ganta , Timothy Joseph Franklin , Kaushik Alayavalli , Akshay Dhanakshirur , Stephen C. Garner , Bhaskar Kumar
IPC: C23C16/52 , C23C16/505 , C23C16/54 , H01J37/32
CPC classification number: C23C16/52 , C23C16/505 , C23C16/54 , H01J37/32082 , H01J37/32174 , H01J37/3266 , H01J37/32669
Abstract: Embodiments described herein relate to magnetic and electromagnetic systems and a method for controlling the density profile of plasma generated in a process volume of a PECVD chamber to affect deposition profile of a film on a substrate and/or facilitate chamber cleaning after processing. In one embodiment, a system is disclosed that includes a rotational magnetic housing disposed about an exterior sidewall of a chamber. The rotational magnetic housing includes a plurality of magnets coupled to a sleeve that are configured to travel in a circular path when the rotational magnetic housing is rotated around the chamber, and a plurality of shunt doors movably disposed between the chamber and the sleeve, wherein each of the shunt doors are configured to move relative to the magnets.
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公开(公告)号:US11699585B2
公开(公告)日:2023-07-11
申请号:US17075967
申请日:2020-10-21
Applicant: Applied Materials, Inc.
Inventor: Jui-Yuan Hsu , Pramit Manna , Bhaskar Kumar , Karthik Janakiraman
IPC: H01L21/02 , H01L21/033
CPC classification number: H01L21/0234 , H01L21/02115 , H01L21/02274 , H01L21/0332
Abstract: Embodiments of the present disclosure generally relate to methods of forming hardmasks. Embodiments described herein enable, e.g., formation of carbon-containing hardmasks having reduced film stress. In an embodiment, a method of processing a substrate is provided. The method includes positioning a substrate in a processing volume of a processing chamber and depositing a diamond-like carbon (DLC) layer on the substrate. After depositing the DLC layer, the film stress is reduced by performing a plasma treatment, wherein the plasma treatment comprises applying a radio frequency (RF) bias power of about 100 W to about 10,000 W.
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公开(公告)号:US11488811B2
公开(公告)日:2022-11-01
申请号:US16803479
申请日:2020-02-27
Applicant: Applied Materials, Inc.
Inventor: Bhaskar Kumar , Ganesh Balasubramanian , Vivek Bharat Shah , Jiheng Zhao
IPC: H01J37/32 , C23C16/50 , C23C16/458 , C23C16/52
Abstract: The present disclosure relates to methods and systems for chucking in substrate processing chambers. In one implementation, a method of chucking one or more substrates in a substrate processing chamber includes applying a chucking voltage to a pedestal. A substrate is disposed on a support surface of the pedestal. The method also includes ramping the chucking voltage from the applied voltage, detecting an impedance shift while ramping the chucking voltage, determining a corresponding chucking voltage at which the impedance shift occurs, and determining a refined chucking voltage based on the impedance shift and the corresponding chucking voltage.
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公开(公告)号:US10688538B2
公开(公告)日:2020-06-23
申请号:US15653785
申请日:2017-07-19
Applicant: Applied Materials, Inc.
Inventor: Vivek Bharat Shah , Anup Kumar Singh , Bhaskar Kumar , Ganesh Balasubramanian , Bok Hoen Kim
Abstract: Implementations described herein generally relate to methods and apparatus for in-situ removal of unwanted deposition buildup from one or more interior surfaces of a semiconductor substrate-processing chamber. In one implementation, the method comprises forming a reactive fluorine species from a fluorine-containing cleaning gas mixture. The method further comprises delivering the reactive fluorine species into a processing volume of a substrate-processing chamber. The processing volume includes one or more aluminum-containing interior surfaces having unwanted deposits formed thereon. The method further comprises permitting the reactive fluorine species to react with the unwanted deposits and aluminum-containing interior surfaces of the substrate-processing chamber to form aluminum fluoride. The method further comprises exposing nitrogen-containing cleaning gas mixture to in-situ plasma to form reactive nitrogen species in the processing volume. The method further comprises permitting the reactive nitrogen species to react with the ammonium fluoride to convert the aluminum fluoride to aluminum nitride.
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公开(公告)号:US20160172238A1
公开(公告)日:2016-06-16
申请号:US14569301
申请日:2014-12-12
Applicant: Applied Materials, Inc.
Inventor: Bhaskar Kumar , Deenesh Padhi , Alexandros T. Demos , Tapash Chakraborty , Geetika Bajaj , Robert Jan Visser
IPC: H01L21/768
CPC classification number: H01L21/76831
Abstract: A method of forming features in a low-k dielectric layer is described. A via, trench or a dual damascene structure may be present in the low-k dielectric layer prior to depositing a conformal hermetic layer. The conformal hermetic layer is configured to keep water and contaminants out. Some of the same conformal hermetic layer may deposit on the underlying copper. The portion of the conformal hermetic layer on the underlying copper is preferentially removed but the beneficial portion on the low-k dielectric layer remains. The selective removal of the conformal hermetic layer may be accomplished using a dry etch or a wet etch using a weak organic acid.
Abstract translation: 描述了在低k电介质层中形成特征的方法。 在沉积保形密封层之前,可以在低k电介质层中存在通孔,沟槽或双镶嵌结构。 保形密封层被配置成保持水和污染物排出。 一些相同的保形密封层可能沉积在下面的铜上。 优先除去底层铜上的共形密封层的部分,但是在低k电介质层上的有益部分保留。 选择性去除保形密封层可以使用干蚀刻或使用弱有机酸的湿蚀刻来实现。
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公开(公告)号:US12020911B2
公开(公告)日:2024-06-25
申请号:US17975452
申请日:2022-10-27
Applicant: Applied Materials, Inc.
Inventor: Bhaskar Kumar , Ganesh Balasubramanian , Vivek Bharat Shah , Jiheng Zhao
IPC: H01J37/32 , C23C16/458 , C23C16/50 , C23C16/52
CPC classification number: H01J37/32715 , C23C16/4583 , C23C16/50 , C23C16/52 , H01J37/321 , H01J2237/2007 , H01J2237/24564 , H01J2237/3321
Abstract: The present disclosure relates to methods and systems for chucking in substrate processing chambers. In one implementation, a method of chucking one or more substrates in a substrate processing chamber includes applying a chucking voltage to a pedestal. A substrate is disposed on a support surface of the pedestal. The method also includes ramping the chucking voltage from the applied voltage, detecting an impedance shift while ramping the chucking voltage, determining a corresponding chucking voltage at which the impedance shift occurs, and determining a refined chucking voltage based on the impedance shift and the corresponding chucking voltage.
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公开(公告)号:US11859275B2
公开(公告)日:2024-01-02
申请号:US16960277
申请日:2019-01-03
Applicant: Applied Materials, Inc.
Inventor: Vivek Bharat Shah , Anup Kumar Singh , Bhaskar Kumar , Ganesh Balasubramanian
IPC: C23C16/02 , C23C16/32 , C23C16/455 , C23C16/513 , C23C16/52
CPC classification number: C23C16/0272 , C23C16/32 , C23C16/45557 , C23C16/513 , C23C16/52
Abstract: Implementations of the present disclosure generally relate to hardmask films and methods for depositing hardmask films. More particularly, implementations of the present disclosure generally relate to tungsten carbide hardmask films and processes for depositing tungsten carbide hardmask films. In one implementation, a method of forming a tungsten carbide film is provided. The method comprises forming a tungsten carbide initiation layer on a silicon-containing surface of a substrate at a first deposition rate. The method further comprises forming a tungsten carbide film on the tungsten carbide initiation layer at a second deposition rate, wherein the second deposition rate is greater than the first deposition rate.
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公开(公告)号:US11069514B2
公开(公告)日:2021-07-20
申请号:US16523241
申请日:2019-07-26
Applicant: Applied Materials, Inc.
Inventor: Vivek B Shah , Vinayak Vishwanath Hassan , Bhaskar Kumar , Ganesh Balasubramanian
IPC: C23F1/00 , H01L21/306 , C23C16/52 , C23C16/458 , H01J37/32
Abstract: Apparatus and methods for generating a flow of radicals are provided. An ion blocker is positioned a distance from a faceplate of a remote plasma source. The ion blocker has openings to allow the plasma to flow through. The ion blocker is polarized relative to a showerhead positioned on an opposite side of the ion blocker so that there are substantially no plasma gas ions passing through the showerhead.
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公开(公告)号:US10748797B2
公开(公告)日:2020-08-18
申请号:US15873971
申请日:2018-01-18
Applicant: Applied Materials, Inc.
Inventor: Sidharth Bhatia , Edward P. Hammond, IV , Bhaskar Kumar , Anup Kumar Singh , Vivek Bharat Shah , Ganesh Balasubramanian
IPC: H01L21/67 , H01L21/3065 , G06T7/00 , H01J37/32
Abstract: Embodiments of the present disclosure relate to a method and an apparatus for monitoring plasma behavior inside a plasma processing chamber. In one example, a method for monitoring plasma behavior includes acquiring at least one image of a plasma, and determining a plasma parameter based on the at least one image.