Process for the Polymerization of Olefins in Solution Comprising Deactivating the Polymerization Catalyst by Heat

    公开(公告)号:US20220380498A1

    公开(公告)日:2022-12-01

    申请号:US17774967

    申请日:2020-12-07

    Applicant: Borealis AG

    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.

    METHOD FOR REMOVING INK OR OTHER FOREIGN MATERIALS FROM THE SURFACE OF AN ARTICLE

    公开(公告)号:US20220275221A1

    公开(公告)日:2022-09-01

    申请号:US17629112

    申请日:2020-07-16

    Applicant: Borealis AG

    Abstract: A method for removing ink and/or a foreign material different from ink from the surface of an article, wherein at least a part of the surface of the article comprises a polymer, the method includes: i) providing an ink imprinted article and/or an article having a surface covered at least partly by a foreign material different from ink; ii) contacting the article provided in step i) with an acid having a pKa in the range from −10 to 7 having a minimum concentration of 1 wt.-% for solving the ink and/or the foreign material different from ink or their degradation products in the acid; iii) separating the acid and the therein dissolved ink- and/or foreign material different from ink or their degradation products from the article to obtain a deinked article and/or an article with a surface free from foreign material.

    POLYMERIZATION REACTOR SYSTEM COMPRISING AT LEAST ONE WITHDRAWAL VALVE

    公开(公告)号:US20200207879A1

    公开(公告)日:2020-07-02

    申请号:US16646767

    申请日:2018-11-02

    Applicant: Borealis AG

    Abstract: Described herein is a polymerization reactor system comprising at least one loop reactor and/or at least one transfer line, and further comprising at least one withdrawal valve, wherein the at least one withdrawal valve is mounted to a wall of a lower horizontal segment of the loop reactor and/or to a wall of the transfer line, at an angle α of more than 0° and equal to or less than 85°, determined from perpendicular to a tangent of the wall at the mounting position in flow direction of a slurry in the loop reactor and/or in the transfer line. The valve piston of the at least one withdrawal valve comprises a valve plate at an end directed to the at least one loop reactor and/or at an end directed to the at least one transfer line, the valve plate being shaped according to an inner wall of the at least one loop reactor and/or according to an inner wall of the at least one transfer line such that the valve piston is flush with the inner wall of the at least one loop reactor and/or with the inner wall of the at least one transfer line in a closed position of the withdrawal valve. By using such a withdrawal valve, a limitation of the effective withdrawal area can be avoided or at least be reduced such that the liquid slurry can efficiently be withdrawn and the risk of plugging is reduced. Further disclosed is a method for producing an olefin polymer in the inventive polymerization reactor system.

    Process for withdrawing polyolefins

    公开(公告)号:US10604595B2

    公开(公告)日:2020-03-31

    申请号:US15776089

    申请日:2016-12-21

    Applicant: Borealis AG

    Abstract: A process for withdrawing polyolefins from a reactor includes: continuously withdrawing a liquid solution stream from a solution polymerization reactor and passing the liquid solution stream into a low pressure separator; withdrawing a first vapour stream and a first liquid stream from the separator and passing the first vapour stream into a washing column; withdrawing a second vapour stream from the washing column and feeding it via a condenser line to a condenser; cooling the second vapour stream in the condenser so that part of the second vapour stream condenses, producing a condensed second vapour stream and an uncondensed second vapour stream; passing the condensed second vapour stream to an upper part of the washing column via a reflux line; withdrawing a second liquid stream from the washing column and passing at least part of the second liquid stream to the separator via a recycling line; and recovering heat.

    PROCESS FOR HYDRAULIC CONVEYING OF POLYOLEFIN PELLETS

    公开(公告)号:US20190126511A1

    公开(公告)日:2019-05-02

    申请号:US16093779

    申请日:2017-05-09

    Applicant: Borealis AG

    Abstract: Process for hydraulic conveying of polyolefin pellets comprising the steps of: (i) extruding molten polyolefin into strands and cutting the strands into pellets in an underwater pelletiser (A); (ii) withdrawing a first pellet suspension stream (1.1) from the pelletiser; (iii) concentrating the first pellet suspension stream in a first pellet separator (B); (iv) passing the concentrated pellet stream (1.4) to a hydraulic conveying line through a first vessel (D) and mixing it with water thereby producing a second pellet suspension stream (1.5); (v) withdrawing the second pellet suspension stream from the first vessel and passing it to a second pellet separator (E); (vi) separating the pellets from water in the second pellet separator thereby creating a second water stream (1.6) and a dry pellet stream (1.10) and passing the second water stream back to the first vessel; wherein any one of the first or second pellet suspension stream or the dry pellet stream comprises an antiblock.

    IN-LINE BLENDING PROCESS
    16.
    发明申请

    公开(公告)号:US20180327529A1

    公开(公告)日:2018-11-15

    申请号:US15776095

    申请日:2016-12-21

    Applicant: Borealis AG

    Abstract: An in-line blending process for polymers comprising: (a) providing two or more reactor-low pressure separator units (1,7) in parallel configuration, each reactor-low pressure separator unit comprising one reactor (2,8) fluidly connected to one low pressure separator (3,9) downstream and further a recycling line (5,11) connecting the low pressure separator (3,9) back to the corresponding reactor (2,8); (b) polymerizing olefm monomers having two or more carbon atoms in each of the reactors (2,8) in soltion polymerisation; (c) forming an unreduced reactor effluents stream including a homogenous fluid phase polymer-monomer-solvent mixture in each of the reactors (2,8), (d) passing the unreduced reactor effluents streams from each of the reactors (2,8) through the corresponding low pressure separators (3,9), whereby the temperature and pressure of the low pressure separators (3,9) is adjusted such that a liquid phase and a vapour phase are obtained, whereby yielding a polymer-enriched liquid phase and a polymer-lean vapour phase, and (e) separating the polymer-lean vapour phase from the polymer-enriched liquid phase in each of the low-pressure separators (3,9) to form separated polymer-lean vapour streams and separated polymer-enriched liquid streams; (f) combining the polymer-enriched liquid streams from step (e) in a further low-pressure separator and/or a mixer (13) to produce a combined polymer-enriched liquid stream (16); (g) reintroducing the polymer-lean vapour streams from step (e) via recycling lines (5,11) into the corresponding reactors (2,8).

    Polymerization reactor system comprising at least one withdrawal valve

    公开(公告)号:US11708425B2

    公开(公告)日:2023-07-25

    申请号:US16646767

    申请日:2018-11-02

    Applicant: Borealis AG

    Abstract: Described herein is a polymerization reactor system comprising at least one loop reactor and/or at least one transfer line, and further comprising at least one withdrawal valve, wherein the at least one withdrawal valve is mounted to a wall of a lower horizontal segment of the loop reactor and/or to a wall of the transfer line, at an angle a of more than 0° and equal to or less than 85°, determined from perpendicular to a tangent of the wall at the mounting position in flow direction of a slurry in the loop reactor and/or in the transfer line. The valve piston of the at least one withdrawal valve comprises a valve plate at an end directed to the at least one loop reactor and/or at an end directed to the at least one transfer line, the valve plate being shaped according to an inner wall of the at least one loop reactor and/or according to an inner wall of the at least one transfer line such that the valve piston is flush with the inner wall of the at least one loop reactor and/or with the inner wall of the at least one transfer line in a closed position of the withdrawal valve. By using such a withdrawal valve, a limitation of the effective withdrawal area can be avoided or at least be reduced such that the liquid slurry can efficiently be withdrawn and the risk of plugging is reduced. Further disclosed is a method for producing an olefin polymer in the inventive polymerization reactor system.

    METHOD FOR REMOVING FOREIGN MATERIALS FROM THE SURFACE OF AN ARTICLE

    公开(公告)号:US20230002575A1

    公开(公告)日:2023-01-05

    申请号:US17779200

    申请日:2020-11-02

    Applicant: Borealis AG

    Abstract: The present invention relates to a method for removing a foreign material from the surface of an article comprising the following steps: i) providing an article having a surface covered at least partly with a foreign material; ii) contacting the article provided in step i) with a cleaning medium being an acid having a pKa in the range from −10 to 7 having a minimum concentration of 1 wt.-% and with a carrier medium having a density different from the density of the cleaning medium to obtain a mixture comprising the foreign material solved and/or dispersed in the cleaning medium, the carrier medium and the article free from the foreign material; iii) allowing the mixture obtained in step ii) to separate to obtain a heterophasic emulsion comprising at least a first phase comprising the carrier medium and the article free from the foreign material and a second phase comprising the cleaning medium and the foreign material solved and/or dispersed therein; iv) separating the phases obtained in step iii); and v) separating the article free from the foreign material from the carrier medium. Furthermore, the present invention relates to an installation for carrying out the inventive process.

    Aldehyde content reduction process and recycled polyolefin with low aldehyde content

    公开(公告)号:US11518863B2

    公开(公告)日:2022-12-06

    申请号:US17624609

    申请日:2020-07-06

    Applicant: BOREALIS AG

    Inventor: Sameer Vijay

    Abstract: Disclosed is a process for treating plastic waste chips containing a blend of polypropylene and polyethylene in an amount of at least 83.0 wt.-% to less than 100 wt.-% and further containing C7 to C11 aldehydes in an amount of 8000 ppb to 20000 ppb and limonene in an amount of 5 ppm to 500 ppm, the process comprising subjecting said plastic waste chips, in a fixed bed without stirring under standard pressure or reduced pressure, to a gas flow for achieving a Reynolds number in the range of 35 to 1200 at a temperature in the range of 20° C. to a point 10° C. below the Vicat softening point (10N, ISO 306) of said plastic waste and recovering the treated plastic waste chips containing C7 to C11 aldehydes in a total amount of 50 ppb to less than 5000 ppb limonene in an amount of 0.5 to 5 ppm.

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