Device for carefully detaching and removing a press-molded part from a die
    11.
    发明申请
    Device for carefully detaching and removing a press-molded part from a die 审中-公开
    用于从模具小心地分离和移除压模部件的装置

    公开(公告)号:US20060034967A1

    公开(公告)日:2006-02-16

    申请号:US10512646

    申请日:2003-03-15

    IPC分类号: B29C45/40

    摘要: A device is provided for detaching a finish-molded workpiece, made of a thermoset, from a compression molding tool and for removing the workpiece from the molding press. In order to be able to carefully detach and remove compression molded parts of any desired shape from the compression molding tool, the removing gripper, which is preferably manipulated by an industrial robot, is designed according to the invention as a dimensionally stable suction bell which is adapted to the workpiece, covers the entire workpiece in a true-to-shape manner up to the workpiece edge and, with a contact-side soft-material seating, can be brought to bear in a sealing manner against the workpiece. Pockets which are sealed off from one another and each of which can be subjected individually to a vacuum are incorporated in the soft-material seating. Each of the separate vacuum connections mutually free of reaction is provided with a monitoring device which emits a signal in the event of a drop in vacuum below a threshold value. A plurality of plungers which can be set down on opposing surfaces on the lower die are attached to the edge of the suction bell. The removing gripper can be pushed off the lower die by the plungers.

    摘要翻译: 提供了一种用于从压缩模制工具分离由热固性材料制成的精加工工件并且用于从模压机中移除工件的装置。 为了能够从压缩模制工具中小心地分离和去除任何所需形状的压缩模制部件,根据本发明将优选由工业机器人操纵的移除夹持器设计为尺寸稳定的抽吸铃 适合于工件,以实际形状覆盖整个工件直到工件边缘,并且可以以接触侧软质材料为基座以密封方式抵靠工件。 彼此密封并且各自独立地进行真空的口袋被并入软材料座中。 每个单独的真空连接件相互没有反应,设置有监测装置,其在真空度下降到低于阈值的情况下发出信号。 可以在下模具上的相对表面上放置的多个柱塞附接到吸入钟的边缘。 拆卸夹具可以通过柱塞从下模推出。

    Method and device for the automated application of paint film to bodywork parts
    12.
    发明授权
    Method and device for the automated application of paint film to bodywork parts 失效
    漆膜自动应用于车身部件的方法和装置

    公开(公告)号:US07686910B2

    公开(公告)日:2010-03-30

    申请号:US10568797

    申请日:2004-08-10

    摘要: A method and a device for the automated application of a self-adhesive paint film to a three-dimensionally curved bodywork part, using a robotic application tool, the paint film being held ready in the form of a multi-layered film composite ready for picking up. After picking up has taken place, a protective strip on the adhesive side is removed from the film section, which is held taut, by means of a contact piece attached to the film composite on the end side and the adhesive side of the film section is thereby exposed. The paint film section is subsequently aligned above the body part to be covered, at a small distance from it, and is progressively pressed onto the bodywork part from the spaced-apart, taut position by means of a roller or doctor moving over the paint film. In order to be able to apply even large or curved paint film sections without creases and at justifiable tool costs, use is made of a rectangular film composite which protrudes on all sides over the bodywork portion to be covered and is secured on all four sides in a rectangular suction frame. As a result, during the application of the paint film, the latter is held under tensile stress in the longitudinal direction and in the transverse direction. To simplify the tool, the protective strip on the adhesive side is removed from the paint film in a stationary manner.

    摘要翻译: 一种用于使用机器人应用工具将自粘涂漆膜自动应用于三维弯曲车身部件的方法和装置,所述漆膜保持准备好以准备好拾取的多层薄膜复合物的形式 向上。 在发生拾取之后,通过在端部侧附着到膜复合材料的接触片并且膜部分的粘合剂侧将胶粘剂侧上的保护带从保持拉紧的膜部分移除 从而暴露。 随后,漆膜部分在身体部分上方与被覆盖的距离相距一小的距离,并且通过在涂膜上移动的辊或刮刀从间隔开的紧张位置逐渐地压在身体部位上 。 为了能够施加甚至大的或弯曲的漆膜部分,没有折痕并且以合理的工具成本,使用矩形膜复合材料,其在所有侧面上突出覆盖的车身部分并且被固定在所有四个侧面上 矩形抽吸框架。 结果,在涂膜的过程中,后者在纵向和横向的拉伸应力下被保持。 为了简化工具,粘合剂侧的保护条以固定的方式从漆膜中除去。

    Method and device for the automated handling of resin-impregnated mats during the production of smc parts
    13.
    发明申请
    Method and device for the automated handling of resin-impregnated mats during the production of smc parts 审中-公开
    在生产smc零件时自动处理树脂浸渍垫的方法和装置

    公开(公告)号:US20050042323A1

    公开(公告)日:2005-02-24

    申请号:US10493096

    申请日:2002-09-03

    IPC分类号: B29C70/38 A21C1/00

    CPC分类号: B29C70/386 B29C70/46

    摘要: A method and a device for the automated handling of resin-impregnated mats of differing shape and size during the production of SMC components, utilizes a suction gripper which can be manipulated multiaxially. A plurality of suction bells are distributed in a grid pattern on the suction gripper, each suction bell being actuable individually by a vacuum. The rigid suction bells, which are mounted via a flexible element, have a cup-shaped cross section with an edge that tapers to a point, and can be placed onto and form a seal with the resin-impregnated mats. Rotating brushes are provided for cleaning the suction bells. The suction gripper is combined with pivotable fixing spikes for securing the stack of mats at the uppermost layer of the stack. The suction bells can be raised and lowered to different levels via lifting cylinders and can be fixed in any desired intermediate positions by means of brakes.

    摘要翻译: 在生产SMC部件期间自动处理不同形状和尺寸的树脂浸渍垫的方法和装置利用可以多轴操作的抽吸夹持器。 多个抽吸罩以抽吸夹持器的网格图形分布,每个抽吸孔可通过真空分别致动。 通过柔性元件安装的刚性抽吸孔具有杯形横截面,其边缘逐渐变细,并且可以放置在树脂浸渍的垫上并与树脂浸渍的垫形成密封。 提供旋转刷子来清洁吸入口。 抽吸夹具与可枢转的固定钉组合,用于将堆叠的垫固定在堆叠的最上层。 吸气口可以通过提升缸升高和降低到不同的水平,并且可以通过制动器固定在任何期望的中间位置。

    Method and device for applying a self-adhesive protective film to car bodies
    14.
    发明授权
    Method and device for applying a self-adhesive protective film to car bodies 失效
    将自粘保护膜应用于车体的方法和装置

    公开(公告)号:US06699346B1

    公开(公告)日:2004-03-02

    申请号:US09623607

    申请日:2000-10-20

    IPC分类号: B26D520

    摘要: A method for the automated, series application of a self-adhering protective film to a surface portion of vehicle body includes (1) readying of a film piece, pulled off from a supply roll, in a readying station in a stretched-out, fold-free state by at least one holding element; and (2) pulled off the film piece to the desired length from the supply roll, cutting off the film piece and holding on opposite edges, with the fold-free stretched-out state being retained and being transferred into the application station. The next film piece, which is pulled behind by the film piece is held stretched out in the fold-free state by the at least one holding element of the readying station. The film piece is applied to the body by lowering it in a positionally correct manner, by the at least one application robot, onto an associated surface portion of the body and is pressed onto the portion in a fold-free and bubble-free manner.

    摘要翻译: 一种将自粘保护膜自动化地系列应用于车身表面部分的方法,包括:(1)从准备工作站中以拉伸,折叠状态准备从供给辊拉出的薄膜片 至少一个保持元件的自由状态; 和(2)从供给辊将膜片拉出所需的长度,切断膜片并保持在相对的边缘,同时保持折叠状态并将其转移到施加台中。 由薄膜片拉出的下一个胶卷片由无刷头状态由准备台的至少一个保持元件伸出。 通过将至少一个应用机器人以位置正确的方式将其片体降低到身体的相关联的表面部分上,并以无折叠和无气泡的方式将其压在该部分上,从而将膜片施加到身体。

    Methods for assembling prepreg stacks having exact weight for producing SMC components
    15.
    发明授权
    Methods for assembling prepreg stacks having exact weight for producing SMC components 失效
    用于组装预制坯料堆的方法具有精确重量用于生产SMC组分

    公开(公告)号:US07488437B2

    公开(公告)日:2009-02-10

    申请号:US10489353

    申请日:2002-08-14

    IPC分类号: B29C65/18

    摘要: A method for manufacturing SMC components from an appropriately adapted amount of a fibrous reactive synthetic resin which is provided in the form of defined blanks of prepregs. The prepregs are placed in a defined position into a heated mold of a molding press, the heated resin/fiber mass is flow-molded in the closing mold to form the SMC component, said component is thermally cured and subsequently removed from the mold. Two different approaches are taken, one being intended for introducing the resin mass into the mold as multiple layers and the other for introducing the resin mass as a single layer.

    摘要翻译: 从适当量的纤维状反应性合成树脂制成SMC组分的方法,其以预定坯料的规定坯料的形式提供。 将预浸料坯放置在模压机的加热模具中的限定位置,加热的树脂/纤维块在闭合模具中流动模制以形成SMC组分,所述组分被热固化并随后从模具中移除。 采取两种不同的方法,一种用于将树脂块引入模具中作为多层,另一种用于将树脂块引入单层。

    Mehtod for cleaning a component and appropriate cleaning device
    16.
    发明申请
    Mehtod for cleaning a component and appropriate cleaning device 审中-公开
    Mehtod用于清洁组件和适当的清洁装置

    公开(公告)号:US20060236475A1

    公开(公告)日:2006-10-26

    申请号:US10520232

    申请日:2003-07-02

    IPC分类号: B60S3/04

    摘要: The invention relates to a method for cleaning at least one surface (12) of a component (10), using a cleaning device (14), wherein the surface (12) of the component is cleaned by a cleaning head (18) movable by a positioning device (16), said cleaning head (18) exerting a contact pressure on the component (10). The positioning device (16) has a rough positioning system (20) and a fine positioning system (22), wherein the cleaning head (18) is moved in a force controlled manner by the rine positioning system (22) in at least one direction of movement (24, 26, 28, 30, 32, 34). The invention also relates to a corresponding cleaning device for implementing the inventive method.

    摘要翻译: 本发明涉及一种使用清洁装置(14)清洁部件(10)的至少一个表面(12)的方法,其中部件的表面(12)由可由 定位装置(16),所述清洁头(18)对组件(10)施加接触压力。 定位装置(16)具有粗略的定位系统(20)和精细的定位系统(22),其中清洁头(18)以力控制的方式通过定位系统(22)沿至少一个方向 的运动(24,26,28,30,32,34)。 本发明还涉及用于实施本发明方法的相应的清洁装置。

    Device for positioning vehicles standing on their own wheels in a manner which is suitable for automation and for vehicles of different types
    17.
    发明授权
    Device for positioning vehicles standing on their own wheels in a manner which is suitable for automation and for vehicles of different types 失效
    用于以适合于自动化和不同类型的车辆的方式定位站在自己的车轮上的车辆的装置

    公开(公告)号:US06354426B1

    公开(公告)日:2002-03-12

    申请号:US09623424

    申请日:2000-11-08

    IPC分类号: B65G4722

    摘要: In an apparatus for the conveyance and positioning of a vehicle supported on its own wheels along a production line, the vehicle wheels of each vehicle side are assigned conveying systems, for example apron conveyors or drag-chain conveyors, by means of which the vehicles can be moved further on in strokes. So that the vehicles can be positioned and oriented accurately and efficiently in the longitudinal and transverse directions in an automation-compatible and type-flexible way, in each workstation, the two wheel tracks are assigned in each case a prismatic shaped wheel well which can accept variously sized wheels in the same position. The vehicle wheels are supported transversely displaceably therein. Furthermore, a wheel support is arranged at a distance from the wheel wells and can support the wheels of the other vehicle axle likewise so as to be transversely displaceable. The wheel supports cover the various center distances of all the vehicle types occurring in the production line. The same applies to the width of the rolling tracks, the wheel wells and the wheel supports. Each of the wheel wells and the wheel supports has a pair of movably guided centering edges which project above the rolling level of the rolling tracks and which can be laid against mirror-symmetrical sides of the vehicle tires and can be moved by means of a centering mechanism transversely to the conveying direction positively in synchronism and mirror-symmetrically to the center line of the production line.

    摘要翻译: 在用于沿着生产线运送和定位支撑在其自己的车轮上的车辆的装置中,每个车辆侧的车轮被分配输送系统,例如围裙输送机或拖链式输送机,车辆可以通过该输送系统 进一步移动中风。 为了使车辆能够以自动化兼容性和类型 - 灵活的方式在纵向和横向方向上准确而有效地定位和定向,在每个工作站中,两个轮轨道在每种情况下被分配为可以接受的棱柱形轮 不同尺寸的车轮处于相同的位置。 车轮在其中可横向移动。 此外,车轮支撑件布置在与车轮井一定距离处,并且可以同时支撑另一车辆车辆的车轮,以便可横向移动。 车轮支撑覆盖生产线中发生的所有车辆类型的各种中心距离。 这同样适用于滚动轨道,车轮井和车轮支架的宽度。 车轮井和车轮支撑件中的每一个具有一对可移动地引导的定心边缘,其突出在滚动轨道的滚动水平面之上,并且可以铺设在车辆轮胎的镜对称侧上,并且可以通过定心 横向于输送方向的机构与生产线的中心线同步并且镜对称。

    Method and device for automated application of lacquer film on bodywork parts and use of a stretched adhesive strip
    18.
    发明申请
    Method and device for automated application of lacquer film on bodywork parts and use of a stretched adhesive strip 审中-公开
    在车身部件上自动应用漆膜的方法和装置,以及拉伸粘合剂条的使用

    公开(公告)号:US20060169398A1

    公开(公告)日:2006-08-03

    申请号:US10549273

    申请日:2004-01-16

    IPC分类号: B29C65/00

    摘要: A method and device for automated application of lacquer film, which is integrated into a film composite, to a bodywork part using a robot-guided application tool. An adhesive-side protective strip is removed in a tool integrated manner and the stretched film blank is applied to the bodywork part using a doctor above the application point in the presence of a visible protective strip in a tool integrated manner. In order to exclusively use two-layered film composites and therefore simple application tools, the film composite which is individually and disposed on a hard substrate in a forcibly flat manner is received using an adhesive strip which is stored in a tool integrated manner on a roller and which can be subsequently rolled up after use inside the tool in question whereby it can be applied to the film composite by means of a doctor in a tool integrated manner. The transferred lacquer film blank is then applied to the bodywork part after the adhesive side has been uncovered. The adhesive strip is used as a protective strip. The adhesive strip is then removed from the applied lacquer film and can be re-used in a subsequent application process in the application tool. The active working section of the adhesive strip can be automatically renewed inside the tool after it has been used several times.

    摘要翻译: 一种使用机器人引导的应用工具将漆膜自动应用于车身部件的方法和装置,其被集成到膜复合材料中。 以工具一体化的方式去除粘合剂侧保护带,并且在工具一体化的方式下,在可见保护带的存在下使用在施加点上方的医生将拉伸膜坯施加到车体部件。 为了专门使用双层膜复合材料,因此简单的应用工具,使用以工具一体式存储在辊子上的粘合带来容纳以强制平面方式单独地设置在硬质基板上的膜复合材料 并且其可以随后在使用中在所讨论的工具中卷起,由此其可以通过以工具一体化的方式通过医生应用于膜复合材料。 然后在粘合剂侧未被覆盖之后将转印的漆膜坯料施加到车身部分。 胶带用作保护条。 然后将粘合剂条从所施涂的漆膜上除去,并且可以在应用工具中随后的施加过程中重新使用。 经过多次使用后,胶带的主动工作部分可自动更新到工具内部。