摘要:
A process for producing a thermoplastic elastomer composition, the process comprising synthesizing an elastomeric copolymer by polymerizing ethylene, an α-olefin, and optionally a diene monomer within the gas phase to thereby produce a gas-phase elastomeric copolymer, blending the gas-phase elastomeric copolymer with a thermoplastic polymer to form a mix of the elastomeric copolymer and thermoplastic polymer, and dynamically vulcanizing the gas-phase elastomeric copolymer within the mix of the elastomeric copolymer and thermoplastic polymer.
摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
The invention relates to a method of preparing a thermoplastic vulcanizate comprising: a) melt processing a blend of thermoplastic polymer and vulcanizable elastomer in a multi-screw extruder having at least three intermeshing screws, wherein said screws have 3-170 mixing zones, and said extruder having a L/D ratio of 15-100, and a screw profile that has 3 to 17 meshes per L/D; b) adding at least one curing agent to the melt-processed blend of a) in at least one location in the first 46% of the length of said extruder, or adding at least one curing agent to the melt-processed blend of a) in a second extruder, so as to initiate curing of the blend: and, curing at least partially said elastomer by reactive melt processing. Improved processing, reaction kinetics and efficiencies are achieved, as well as thermoplastic vulcanizate products having decreased weight gain when placed in mineral oils.
摘要翻译:本发明涉及一种制备热塑性硫化橡胶的方法,包括:a)在具有至少三个啮合螺钉的多螺杆挤出机中熔融加工热塑性聚合物和可硫化弹性体的共混物,其中所述螺杆具有3-170个混合区,并且所述 L / D比为15-100的挤出机和每L / D具有3至17目的螺杆型材; b)在所述挤出机的长度的前46%的至少一个位置向a)的熔融加工混合物中加入至少一种固化剂,或向熔融加工的混合物中加入至少一种固化剂,a) 在第二挤出机中,以引发共混物的固化;以及通过反应性熔体加工至少部分地固化所述弹性体。 实现了改进的加工,反应动力学和效率,以及当放置在矿物油中时具有降低的重量增加的热塑性硫化产品。
摘要:
A process for the preparation of dynamically vulcanized thermoplastic elastomers comprising melt processing under shearing conditions in melt reaction extruder, A) at least one thermoplastic resin, B) at least one vulcanizable gas-phase elastomer having a Mooney viscosity (ML.sub.1+4(125° C.)) of from about 65 to about 450, C) a curing agent or agents, and D) process oil, wherein said process oil D) is added to the extruder in at least three oil injection positions located a) at least one location before or within the first 15% of the total length of the extruder; b) at least one other location prior to, at or within 10% total extruder length after the onset of the vulcanization of said gas-phase elastomer; and c) at least one location subsequent to the location of the point at which the vulcanization of said gas-phase elastomer is substantially completed.
摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
The present invention provides a thermoplastic vulcanizate prepared by a process comprising the steps of dynamically vulcanizing rubber within a blend that includes the rubber and a thermoplastic resin, where the rubber comprises an elastomeric copolymer of ethylene, at least one α-olefin, and optionally one or more diene monomers, where the elastomeric copolymer is characterized by having a crystallinity, as measured by differential scanning calorimetry, of less than 10 J/g, an ethylene content that is less than 90 mole percent based upon the entire copolymer, a weight average molecular weight that is greater than about 20,000 as measured by GPC with polystyrene standards, a molecular weight distribution that is less than 7, and an ethylene compositional distribution that is less than about 4 percent for the closest 90 percent of fractioned samples.
摘要:
A process for preparing modified thermoplastic vulcanizate compositions, the process comprising the steps of introducing molten thermoplastic vulcanizate and a free-radical source, where the thermoplastic vulcanizate includes cured rubber dispersed within a thermoplastic matrix.
摘要:
Described in one aspect is a process for preparing a low durometer thermoplastic vulcanizate composition comprising melt blending one or more thermoplastic polymer(s) with a cross-linkable elastomer under conditions of dynamic vulcanization; adding at or after the start of the melt blending at least one curative agent for the elastomer so as to cross-link the elastomer during the melt blending; introducing process oil into the melt blending before, during and/or after the addition of the curative agent; and, extruding a fully crosslinked thermoplastic vulcanizate having a Shore A Hardness of less than 25.
摘要:
This invention relates to processes for the preparation of a dynamically vulcanized alloy comprising at least one isobutylene-containing elastomer and at least one thermoplastic resin. More specifically, the processes produce dynamically vulcanized alloys with unique morphological features which have good impermeability and low temperature flexibility.