Abstract:
A number of flat tubes, flat tube heat exchangers, and methods of manufacturing both are described and illustrated. The flat tubes can be constructed of one, two, or more pieces of sheet material. A profiled insert integral with the flat tube or constructed from another sheet of material can be used to define multiple flow channels through the flat tube. The flat tubes can be constructed of relatively thin material, and can be reinforced with folds of the flat tube material and/or of an insert in areas subject to higher pressure and thermal stresses. Also, the relatively thin flat tube material can have a corrosion layer enabling the material to resist failure due to corrosion. Heat exchangers having such flat tubes connected to collection tubes are also disclosed, as are manners in which such tubes can be provided with fins.
Abstract:
A system and method for producing flat tubes is described and illustrated. The flat tubes can be produced from at least one strip of endless band material having at least one wall part and an inner part formed with corrugations on a roller train provided with roller pairs, with the strip running in a longitudinal direction through the rollers and being shaped. The inner part of the flat tube can be formed with corrugations placed between the shaped wall parts, after which the closure of the flat tube is carried out. Production of the flat tubes can include forming spaced apart band thinning lines running in the longitudinal direction of the strip, and forming corrugation peaks and corrugation troughs at the band thinning lines.
Abstract:
A heat exchanger and a method of manufacturing a heat exchanger are described and shown. In some embodiments, the heat exchanger has a brazed core with flat metal tubes and flat metal tube ends received in corresponding openings defined in a collecting tank, and has a plurality of adhesive connections each with an annular space around a flat tube end and defined at least in part by the collecting tank, an addition-crosslinking silicone adhesive located within the annular space, and a mounting plate at least partially closing each annular space. In some embodiments, a method for producing an adhesive connection for flat metal tube ends in corresponding openings of a collecting tank of a heat exchanger is provided, and includes pushing an addition-crosslinking type silicone adhesive into annular spaces located between each flat tube end and a corresponding opening of the collecting tank with a mounting plate, at least partially filling the annular spaces by pushing the silicone adhesive into the annular spaces with the mounting plate, and closing the annular spaces with the mounting plate.
Abstract:
A system and method for producing flat tubes is described and illustrated. The flat tubes can be produced from at least one strip of endless band material having at least one wall part and an inner part formed with corrugations on a roller train provided with roller pairs, with the strip running in a longitudinal direction through the rollers and being shaped. The inner part of the flat tube can be formed with corrugations placed between the shaped wall parts, after which the closure of the flat tube is carried out. Production of the flat tubes can include forming spaced apart band thinning lines running in the longitudinal direction of the strip, and forming corrugation peaks and corrugation troughs at the band thinning lines.
Abstract:
A number of flat tubes, flat tube heat exchangers, and methods of manufacturing both are described and illustrated. The flat tubes can be constructed of one, two, or more pieces of sheet material. A profiled insert integral with the flat tube or constructed from another sheet of material can be used to define multiple flow channels through the flat tube. The flat tubes can be constructed of relatively thin material, and can be reinforced with folds of the flat tube material and/or of an insert in areas subject to higher pressure and thermal stresses. Also, the relatively thin flat tube material can have a corrosion layer enabling the material to resist failure due to corrosion. Heat exchangers having such flat tubes connected to collection tubes are also disclosed, as are manners in which such tubes can be provided with fins.
Abstract:
A cooling system includes a radial fan rotatable by an axis to deliver radial air flow to the cooling system, a plurality of heat exchangers spaced radially from the fan and arranged around the fan in a box-like configuration to receive the radial air flow therefrom, with the heat exchangers bounding an interior space of the cooling system. One of the heat exchangers is provided in the form of a charge air cooler that includes a first flow path for a charge air flow in heat exchange relation with a second flow path for an engine coolant flow of the vehicle. The cooling system further includes a surface associated with the charge air cooler to substantially block the radial air flow from exiting the interior space through the charge air cooler.
Abstract:
A transmission drives a radial fan about a fan axis in a vehicle cooling unit including a plurality of heat exchangers arranged to surround the radial fan to receive a radial air flow therefrom. A driving pulley, a driven pulley, and a idler pulley of the heat exchangers.
Abstract:
A compact cooling system for a vehicle includes an assembly of heat exchangers (10), (12), (14) and (16) connected to each other to provide a box-like configuration. Each heat exchanger (10), (12), (14), (16) includes a core with headers (20), (22) at each end in fluid communication with spaced, flattened tubes (18) with fins (24) extending between the tubes in each of the cores. One of the cores (10) is generally horizontal and located at the upper side of the box-like configuration. A radial discharge fan (42) is located within the box-like configuration and receives cooling air and directs the same radially outwardly through the cores to cool fluid passing through the tubes (18) of the cores. An equalization tank (60), (80) is mounted on the box-like configuration in overlying, spaced relation to a substantial portion of the surface of the heat exchanger (18) so as to be in the path of cooling air merging from the heat exchanger (10) to divert the same.
Abstract:
Fan efficiency problems are substantially reduced in a cooling system having a plurality of heat exchangers (10), (18), (20), (22) positioned with respect to each other to define a housing in the form of a polygonal solid with certain of the heat exchangers being employed in heat exchange fluid while others may be utilized to cool one or more other heat exchange fluids different from the first. A radial fan (42) is disposed within a space (26) within the housing and provided with blades (52) for flowing air generally radially outward through the heat exchangers (10), (18), (20), (22). The ratio of the location of the center line (d) of the fan blade outer edges (56) with respect to the front (30) of the heat exchanger to the diameter (D) of the fan (42) at the outer edges (56) is in the range of about 0.20 to about 0.36.
Abstract:
A number of flat tubes, flat tube heat exchangers, and methods of manufacturing both are described and illustrated. The flat tubes can be constructed of one, two, or more pieces of sheet material. A profiled insert integral with the flat tube or constructed from another sheet of material can be used to define multiple flow channels through the flat tube. The flat tubes can be constructed of relatively thin material, and can be reinforced with folds of the flat tube material and/or of an insert in areas subject to higher pressure and thermal stresses. Also, the relatively thin flat tube material can have a corrosion layer enabling the material to resist failure due to corrosion. Heat exchangers having such flat tubes connected to collection tubes are also disclosed, as are manners in which such tubes can be provided with fins.