Abstract:
A piercing nut element having a strength in the range between 700 and 900 MPa which is designed to be pressed into the sheet metal part. The nut element is characterized in that the self-piercing attachment of the nut element into a sheet metal part of higher strength, or into a sheet metal part with a thickness greater than 3.5 mm, the nut element is designed in such a way that the piercing section has a peripheral extending groove below the sheet metal contact surface and in that the piercing section has a piercing edge at its free end face with the piercing edge being spaced from the boundary of the groove adjacent to the piercing section by a peripheral surface having an axial height which corresponds to at least 30% and preferably to at least 50% of the sheet metal thickness, wherein the radial wall thickness of the piercing section in the region of its free end face from the outer side of the piercing section up to the nominal diameter of the thread corresponds to a thickness between 1.2 to 1.8 and preferably 1.5 times the intended sheet metal thickness.
Abstract:
The present invention was made with the object of eliminating the short pipe member when attaching a bolting nut to a hydroformed part, preventing an increase in the difficulty of hydroforming for attaching the nut, extending the nut length so as to enable sufficient strength at the time of bolting, and enabling application even to thin wall hydroformed parts and comprises inserting a metal pipe into a split mold having a pierce punch able to be moved perpendicular to an axis of the inserted metal pipe or in a slanted direction, having a front part narrower than a center part, and having around the front part a nut having an in side diameter larger than an outside diameter of the front part and smaller than an outside diameter of the center part; hydroforming it; then making the pierce punch advance to pierce part of the hydroformed part and pushing the nut by a center part arranged behind the nut and embedding the nut in the metal pipe.
Abstract:
Apparatus (20) and a method for securing a clinch nut (24) to an AHSS sheet (26) as an assembly (22). In one embodiment, a parallel kinematic machine (PKM) (88) sequentially performs the operation, while another embodiment includes a nut ram assembly (112) that attaches clinch nuts (24) to the AHSS sheet (26), and a further embodiment includes a C frame (114) that supports the apparatus and is moved by a robot (130) to sequentially attach clinch nuts (24) to the AHSS sheet (26) at different locations. The attachment of the clinch nuts is performed in a manner that contains laser beam radiation.
Abstract:
The present invention relates to an apparatus for fastening a functional element to a section of a workpiece and/or for reshaping a section of the workpiece, comprising a support device for supporting the workpiece, wherein the workpiece section has a first surface facing the support device and a second surface facing away from the support device. The support device comprises a first support element having a first workpiece support surface that is associated with the first surface, and a second support element having a second workpiece support surface that faces away from the first workpiece support surface and that is associated with a supporting surface. The first and the second support element are movable relative to one another by a spreading device such that the first and the second workpiece support surface can be moved away from one another in an axial direction, in particular wherein the axial direction extends perpendicular to the first and/or second workpiece support surface.
Abstract:
Tooling is held within the nose of a rotary punch and as the tool is rotated and forced against a workpiece a fastener within the tool becomes affixed to the workpiece. The tools have displacers which non-destructively deform and reshape the workpiece without any loss of workpiece material. The tools have various types of displacers including; tapered and arcuate displacers which act in concert to progressively act upon the workpiece; spherical displacers which may be fixed or rotatable such as caged ball bearings; and a full-circle displacer ring which wobbles as it presses against the workpiece. In the case of fixed spherical displacers, a multi-stroke method can be employed where the tool is rotated after each stroke in a group of installation strokes.
Abstract:
A bolt setting method and device for a nail-shaped bolt with a head and a shaft, ending in a tapered manner. The bolt setting method includes: joining the bolt into a component with a deforming stroke during which the bolt reaches a first joining speed of ≤4 m/s and the shaft completely penetrates the components with a portion of a maximum diameter with respect to a shaft length, without a bottom side of the head abutting the at least one component, and after the deforming stroke, driving the bolt into the at least one component until a head abutment of the bottom side of the head on the at least one component by at least one friction stroke with which a frictional connection between the shaft and the components is overcome and with which the bolt reaches a second joining speed that is smaller than the first joining speed.
Abstract:
A clinch-in fastener with a cylindrical body having a top, a bottom, sides and an axial internal bore. The fastener has a single shank at the bottom end of the body having a top surface orthogonal to the bore and a chamfer tapering to the bottom of the body. The top surface of the shank is adapted for receiving the cold flow of material surrounding a receiving hole of a workpiece. The shank may have a plurality of notches in its outermost edge that extend through both the top surface of the shank and the chamfer. The bore of the fastener extends completely through the fastener body from top to bottom and may be threaded. A fastener installation system having a tool with means for affixation to a rotary and vertically reciprocal element of an industrial machine. The tip of the tool has a distal end face with at least one arcuate displacer adapted for deforming a workpiece as the tool rotates and is pressed against the workpiece. A bore within the tip holds a fastener installed by the tool. The displacer is vertically and radially tapered along an arcuate ridge centered about the axial bore. The width of the displacer is also tapered to a point.
Abstract:
In a method for connecting a press-in bolt with a metal sheet, the metal sheet is positioned upon a cover element of a joining tool. The press-in bolt is forced by the joining tool in a pilot hole of the metal sheet as the metal sheet is supported by the cover element in its capacity as a die, until a head portion of the press-in bolt rests upon one side of the metal sheet and the cover element is pressed upon a shaft portion of the press-in bolt and radially deformed to rest upon another opposite side of the metal sheet.
Abstract:
A self-clinching fastener for insertion into ductile sheets of varying thicknesses has increased push-out and torque-out resistance. The self-clinching fastener includes a plurality of radial projections and spline teeth that embed into the ductile sheets, causing the material to cold flow into a recess, thereby permanently clinching the self-clinching fastener to the ductile sheet.
Abstract:
A die button for installation of a nut to a panel includes a button body with a panel end, and a cavity defined therein. An aperture is defined in the panel end at a mouth of the cavity. A shearing edge is at a perimeter of the aperture to shear a tab from the panel when a shearing force is applied to the panel by the nut driven by a punch of a press. A relief is in a portion of the perimeter of the aperture to bend a root portion of the panel connecting the tab to the panel without severing the root when the nut applies the shearing force. A reaction member is slidably disposed within the cavity. A resilient member is disposed within the cavity to urge the reaction member toward the panel end, thereby bending the tab to contact the nut and seal a bore.