摘要:
An apparatus and method for evaporating a coating solvent from a coating on a substrate and for minimizing the formation of mottle. The coating is heated with a first drying gas at no higher than a first heat transfer rate. The first heat transfer rate is created by a first heat transfer coefficient and a first temperature difference between the first coating temperature and the first drying gas temperature. The first heat transfer rate causes maximum evaporation of the coating solvent yet insignificant formation of mottle when the coating is at the first coating thickness and the first coating viscosity.
摘要:
A method for minimizing coating defects caused by strikethrough when simultaneously slide coating a first fluid layer, a second fluid layer, and a third fluid layer. The method includes preparing the first, second, and third fluids such that the first solute is incompatible with the second and third solutes and such that the first fluid minimizes strikethrough of at least one of the second and third fluids to a slide surface when the first fluid is positioned between the slide surface and the second and third fluids. The present invention is useful in preparing imaging, data storage, and other media.
摘要:
The present invention provides an enclosure for a coating apparatus, the coating apparatus being of the type comprising a coater face adapted for the flow of a fluid thereover. The fluid flows over the coater face in the form of a film having one or more edges contacting the coating apparatus at one or more "edge contact surfaces." The enclosure defines a partially enclosed space above one or more of the edge contact surfaces. The atmosphere within the partially enclosed space can be at least partially saturated with solvent vapor to prevent or inhibit drying of coating fluid at the edge contact surfaces. Also, the enclosure has a shape that allows visibility of and access to a substantial portion of the coater face of the coating apparatus.
摘要:
A system comprises a slot die including an applicator slot extending about a width of the slot die, wherein the applicator slot is in fluid communication with a fluid flow path through the slot die, and a plurality of actuators spaced about the width of the slot die, wherein each actuator in the plurality of actuators is operable to adjust a cross-directional thickness of the fluid flow path at its respective location to provide a local adjustment of fluid flow through the applicator slot. The system further comprises a controller configured to set the position of each actuator according to one of a plurality of discrete settings for operation of the slot die. The controller is further configured to, using fluid dynamics and a digital model of the die, predict a set of discrete settings from the plurality of discrete settings corresponding to a preselected cross-web profile for the extrudate.
摘要:
The present invention concerns antireflective films comprising a high refractive index layer (60) and low refractive index layer (80) disposed on the high refractive index layer. The antireflective films have a microstructured surface (70) that can be derived from a microreplicated tool.
摘要:
Methods of altering charge on a dielectric material involve application of an at least weakly conductive liquid to at least a portion of the dielectric material. The liquid is then at least partially removed from the dielectric material leaving a substantially uniform electrostatic charge on at least the portion of the dielectric material. Some methods provide a dielectric material that is both net neutral and completely neutral. Other methods generate a charge pattern that is used for subsequent processing.
摘要:
Computer implemented method for making a die includes: selecting coating uniformity required to produce a particular coated product with the die and a value for one or more dimensions of the die; determining (using a mathematical model determined by regression analysis) total indicated run-out (TIR) of a die surface and dimensions of the die not having a user specified value; and machining die part or parts to the determined TIR and dimensions. A thermal treatment process for reducing the number of finishing (e.g., grinding) cycles needed to produce a desired die flatness is provided. A coating fluid rheological characteristic can be an input to the method.
摘要:
A system comprises a slot die including an applicator slot extending about a width of the slot die, wherein the applicator slot is in fluid communication with a fluid flow path through the slot die, and a plurality of actuators spaced about the width of the slot die, wherein each actuator in the plurality of actuators is operable to adjust a cross-directional thickness of the fluid flow path at its respective location to provide a local adjustment of fluid flow through the applicator slot. The system further comprises a controller configured to set the position of each actuator according to one of a plurality of discrete settings for operation of the slot die. The controller is further configured to, using fluid dynamics and a digital model of the die, predict a set of discrete settings from the plurality of discrete settings corresponding to a preselected cross-web profile for the extrudate.
摘要:
A method of controlling a slot die comprises positioning actuators of the slot die with a controller according to a first set of discrete settings, operating the slot die by passing an extrudate through the fluid flow path and out the applicator slot with the actuators positioned according to the first set of discrete settings, and while passing the extrudate through the fluid flow path and out the applicator slot, changing the positions of the actuators with the controller to create patterned features in the extrudate.
摘要:
A light redirecting film (100) includes a first major surface (110) that includes first microstructures (150) that extend along a first direction and a second major surface (120), which may form part of a matte layer, the second major surface being opposite to the first major surface and including second microstructures (160). The second major surface has an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%. The light redirecting film has an average effective transmission that is not less than about 1.75. The light redirecting film (100) may comprise particles. The second microstructures may have a slope distribution.