Abstract:
The present invention is directed to a method of forming source/drain regions in a semiconductor device and a novel device structure. In one illustrative embodiment, the method involves forming a gate stack comprised of a gate electrode above a semiconducting substrate, and performing first and second ion implantation processes to form first and second doped regions in said substrate. The method continues with forming a masking layer above at least the gate electrode, performing a third ion implantation process after the masking layer is formed to create a third doped region in the substrate, and annealing the doped regions. In one illustrative embodiment, a semiconductor device includes a gate stack formed above a substrate, and a plurality of source/drain regions formed in the substrate, the source/drain regions having a junction depth that ranges from approximately 2000-2500 Å.
Abstract:
An insulating trench isolation structure is formed in a semiconductor substrate with a spacer overlying the trench edge to prevent oxide loss during subsequent etching, thereby preventing junction leakage, particulary upon silicidation. Embodiments include providing a step in the trench fill and forming the nitride spacer during gate electrode sidewall spacer formation. The protective nitride spacer etches more slowly than oxide and, hence, remains after subsequent oxide etching and cleaning.
Abstract:
A method of manufacturing a semiconductor device with a steep retrograde profile. The threshold voltage adjust dopant layer and the punchthrough prevent dopant layer are formed in the substrate. All surface capping layers are removed from the active device regions and, the semiconductor device is placed in a chamber and a high vacuum is established after which an inert atmosphere is introduced into the chamber. The anneal to repair the damage to the lattice and to activate the dopant ions in the dopant layers is done in the inert atmosphere with the surface of the substrate maintained clean, that is, free from a capping oxide or other layer formed on the surface of the substrate.
Abstract:
A method of fabricating an interconnection level of conductive lines and connecting vias separated by insulation for integrated circuits and substrate carriers for semiconductor devices using dual damascene with only one mask pattern for the formation of both the conductive lines and vias. The mask pattern of conductive lines contains laterally enlarged areas where the via openings are to formed in the insulating material. After the conductive line openings with laterally enlarged areas are created, the openings are filled with a conformal material whose etch selectivity is substantially less than the etch selectivity of the insulating material to the enchant for etching the insulating material and whose etch selectivity is substantially greater than the insulating material to its enchant. The conformal material is anisotropically etched to form sidewalls in the enlarged area and remove the material between the sidewalls but leave material remaining in the parts of the conductive lines openings. The sidewalls serve as self aligned mask for etching via openings. The conformal material is either a conductive material which is left in place after the via openings are formed or an insulating material which is removed. In the former, the partially filled conductive line openings are filled with additional conductive material along with the via, which is either the same or different conductive material. In the latter, the conductive line openings and vias are filled with the same conductive material.
Abstract:
A dual damascene method of fabricating an interconnection level of conductive lines and connecting vias separated by insulation for integrated circuits and substrate carriers for semiconductor devices using a sacrificial via fill. A first layer of insulating material is formed with via openings. The openings are filled with a sacrificial removable material. A second layer of insulating material is deposed on the first layer. In one embodiment, the etch selectivity to the etchant of the second layer is essentially the same as the sacrificial via fill and, preferably, is substantially higher than second layer. Using a conductive line pattern aligned with the via openings, conductive line openings are etched in the second insulating layer and, during etching, the sacrificial fill is removed from the via openings. In a second embodiment, the sacrificial material is not etchable by the etchant for forming the conductive line openings and, after formation of the conductive line openings, the sacrificial material is removed with an etchant to which the first insulating layer is resistive or less selective. A conductive material now is deposited in the conductive line and via openings.
Abstract:
A method of fabricating an interconnection level of conductive lines and connecting vias separated by insulation for integrated circuits and substrate carriers for semiconductor devices using a reverse damascene in the formation of the conductive lines and vias. A conductive line pattern is first used to etch completely through the layer to form conductive line openings. The openings are completely filled with a conductive material and planarized so that the surfaces of the conductive material and the insulating layer are coplanar. A via pattern is aligned perpendicular to the conductive lines and the conductive material is etched half way through the conductive lines in other than the areas covered by the via pattern. The openings thus created in the upper portion of the conductive lines are filled with insulating material to complete the dual damascene interconnection level with the conductive lines in the lower portion of the insulating layer and upwardly projecting vias in the upper portion of the layer. In addition, a triple damascene layer is formed by starting with an insulating layer about one-third thicker than normal and by combining the standard dual damascene method with the above described method. The resulting interconnection level structure comprises conductive lines having upwardly and downwardly projecting vias.