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    Molten metal leakage confinement and thermal optimization in vessels used for containing molten metal
    1.
    发明授权
    Molten metal leakage confinement and thermal optimization in vessels used for containing molten metal 有权
    用于包含熔融金属的容器中的熔融金属泄漏限制和热优化

    公开(公告)号：US08657164B2

    公开(公告)日：2014-02-25

    申请号：US13066474

    申请日：2011-04-14

    Applicant: Eric W. Reeves ,  James Boorman ,  Robert Bruce Wagstaff ,  Randal Guy Womack

    Inventor： Eric W. Reeves ,  James Boorman ,  Robert Bruce Wagstaff ,  Randal Guy Womack

    IPC: B22D41/56 ,  B22D41/00

    CPC classification number: F27D3/145 ,  B22D11/103 ,  B22D35/04 ,  B22D35/06 ,  F27D1/0003 ,  F27D1/0006 ,  F27D1/0009

    Abstract: A vessel used for containing molten metal, e.g. a trough section for conveying molten metal from one location to another. The vessel has a refractory liner made of at least two refractory liner units positioned end to end, with a joint between the units, the units each having an exterior surface and a metal-contacting interior surface. A housing at least partially surrounds the exterior surfaces of the refractory liner units with a gap present between the exterior surfaces and the housing. Molten metal confinement elements, impenetrable by molten metal, are positioned on opposite sides of the joint within the gap, at least below a horizontal level corresponding to a predetermined maximum working height of molten metal held within the vessel in use, to partition the gap into a molten metal confinement region between the elements and at least one other region that may be used to hold equipment such as electrical heaters that may be damaged by contact with molten metal. Another embodiment employs refractory liner units of different thermal conductivity to maximize heat penetration into the molten metal from heaters in the gap, but to minimize heat loss at the inlet and outlet of the vessel where the end units contact the housing.

    Abstract translation: 用于容纳熔融金属的容器，例如 用于将熔融金属从一个位置输送到另一个位置的槽区段。 容器具有由至少两个耐火衬垫单元制成的耐火衬垫，该耐火衬垫单元位于端部与端部之间，在单元之间具有接头，每个单元具有外表面和与金属接触的内表面。 壳体至少部分地围绕耐火衬垫单元的外表面，其间存在在外表面和外壳之间的间隙。 熔融金属不可渗透的熔融金属限制元件位于间隙内的关节的相对侧上，至少在与保持在使用中的容器内的熔融金属的预定最大工作高度相对应的水平面上，以将间隙分隔成 元件之间的熔融金属限制区域和至少一个其他区域，其可以用于保持诸如电加热器的设备，这些设备可能与熔融金属接触而损坏。 另一个实施例采用具有不同热导率的耐火衬垫单元来最大限度地使来自间隙中的加热器的熔融金属的热渗透最大化，但是最小化端部单元接触壳体的容器的入口和出口处的热损失最小化。

    Elimination of shrinkage cavity in cast ingots
    2.
    发明授权
    Elimination of shrinkage cavity in cast ingots 有权
    消除铸锭中的收缩腔

    公开(公告)号：US08347949B2

    公开(公告)日：2013-01-08

    申请号：US13333469

    申请日：2011-12-21

    Applicant: Mark Anderson ,  Todd F. Bischoff ,  James Boorman ,  Wayne J. Fenton ,  David Sinden ,  John Steven Tingey ,  Robert Bruce Wagstaff

    Inventor： Mark Anderson ,  Todd F. Bischoff ,  James Boorman ,  Wayne J. Fenton ,  David Sinden ,  John Steven Tingey ,  Robert Bruce Wagstaff

    IPC: B22D11/049

    CPC classification number: B22D11/049 ,  B22D11/10 ,  B22D11/18 ,  B22D11/185 ,  B22D11/186 ,  B22D19/10 ,  B22D41/18

    Abstract: An exemplary embodiment provides a method of eliminating a shrinkage cavity in a metal ingot cast by direct chill casting. The method involves casting an upright ingot having an upper surface at an intended height. Upon completion of the casting, the lower tip of the spout is maintained below the molten metal near the center of the upper surface. The metal flow through the spout is terminated and a partial shrinkage cavity is allowed to form as metal of the ingot shrinks and contracts. Before the partial cavity exposes the lower tip of the spout, the cavity is preferably over-filled with molten metal, while avoiding spillage of molten metal, and then the flow of metal through the spout is terminated. These steps are repeated until no further contraction of the metal causes any part of the upper surface to contract below the intended ingot height.

    Abstract translation: 示例性实施例提供了一种通过直接冷却铸造来消除铸造金属铸锭中的收缩腔的方法。 该方法包括将具有上表面的竖直铸锭铸造在预期高度。 铸造完成时，喷嘴的下端保持在靠近上表面中心的熔融金属的下方。 通过喷口的金属流动被终止，并且允许部分收缩腔形成为金属的锭收缩并收缩。 在部分腔体暴露喷嘴的下端之前，优选地，空腔被熔融金属过度填充，同时避免熔融金属的溢出，然后终止通过喷嘴的金属流。 重复这些步骤，直到金属的进一步收缩导致上表面的任何部分收缩到低于预期的锭高度。

    Elimination of Shrinkage Cavity in Cast Ingots
    4.
    发明申请
    Elimination of Shrinkage Cavity in Cast Ingots 有权
    消除铸锭中的收缩腔

    公开(公告)号：US20120160442A1

    公开(公告)日：2012-06-28

    申请号：US13333469

    申请日：2011-12-21

    Applicant: Mark Anderson ,  Todd F. Bischoff ,  James Boorman ,  Wayne J. Fenton ,  David Sinden ,  John Steven Tingey ,  Robert Bruce Wagstaff

    Inventor： Mark Anderson ,  Todd F. Bischoff ,  James Boorman ,  Wayne J. Fenton ,  David Sinden ,  John Steven Tingey ,  Robert Bruce Wagstaff

    IPC: B22D46/00 ,  B22D27/04

    CPC classification number: B22D11/049 ,  B22D11/10 ,  B22D11/18 ,  B22D11/185 ,  B22D11/186 ,  B22D19/10 ,  B22D41/18

    Abstract: An exemplary embodiment provides a method of eliminating a shrinkage cavity in a metal ingot cast by direct chill casting. The method involves casting an upright ingot having an upper surface at an intended height. Upon completion of the casting, the lower tip of the spout is maintained below the molten metal near the center of the upper surface. The metal flow through the spout is terminated and a partial shrinkage cavity is allowed to form as metal of the ingot shrinks and contracts. Before the partial cavity exposes the lower tip of the spout, the cavity is preferably over-filled with molten metal, while avoiding spillage of molten metal, and then the flow of metal through the spout is terminated. These steps are repeated until no further contraction of the metal causes any part of the upper surface to contract below the intended ingot height.

    Abstract translation: 示例性实施例提供了一种通过直接冷却铸造来消除铸造金属铸锭中的收缩腔的方法。 该方法包括将具有上表面的竖直铸锭铸造在预期高度。 铸造完成时，喷嘴的下端保持在靠近上表面中心的熔融金属的下方。 通过喷口的金属流动被终止，并且由于金属的金属收缩而收缩，允许形成部分收缩腔。 在部分腔体暴露喷嘴的下端之前，优选地，空腔被熔融金属过度填充，同时避免熔融金属的溢出，然后终止通过喷嘴的金属流。 重复这些步骤，直到金属的进一步收缩导致上表面的任何部分收缩到低于预期的锭高度。

    Molten metal leakege confinement and thernal optimization in vessels used for containing molten metal
    7.
    发明申请
    Molten metal leakege confinement and thernal optimization in vessels used for containing molten metal 有权
    用于容纳熔融金属的容器中的熔融金属泄漏限制和动态优化

    公开(公告)号：US20110253581A1

    公开(公告)日：2011-10-20

    申请号：US13066474

    申请日：2011-04-14

    Applicant: Eric W. Reeves ,  James Boorman ,  Robert Bruce Wagstaff ,  Randal Guy Womack

    Inventor： Eric W. Reeves ,  James Boorman ,  Robert Bruce Wagstaff ,  Randal Guy Womack

    IPC: B65D85/00

    CPC classification number: F27D3/145 ,  B22D11/103 ,  B22D35/04 ,  B22D35/06 ,  F27D1/0003 ,  F27D1/0006 ,  F27D1/0009

    Abstract: Exemplary embodiments of the invention relate to a vessel used for containing molten metal, e.g. a trough section for conveying molten metal from one location to another. The vessel has a refractory liner made of at least two refractory liner units positioned end to end, with a joint between the units, the units each having an exterior surface and a metal-contacting interior surface. A housing at least partially surrounds the exterior surfaces of the refractory liner units with a gap present between the exterior surfaces and the housing. Molten metal confinement elements, impenetrable by molten metal, are positioned on opposite sides of the joint within the gap, at least below a horizontal level corresponding to a predetermined maximum working height of molten metal held within the vessel in use, to partition the gap into a molten metal confinement region between the elements and at least one other region that may be used to hold equipment such as electrical heaters that may be damaged by contact with molten metal. Another embodiment employs refractory liner units of different thermal conductivity to maximize heat penetration into the molten metal from heaters in the gap, but to minimize heat loss at the inlet and outlet of the vessel where the end units contact the housing.

    Abstract translation: 本发明的示例性实施方案涉及用于容纳熔融金属的容器，例如， 用于将熔融金属从一个位置输送到另一个位置的槽区段。 容器具有由至少两个耐火衬垫单元制成的耐火衬垫，该耐火衬垫单元位于端部与端部之间，在单元之间具有接头，每个单元具有外表面和与金属接触的内表面。 壳体至少部分地围绕耐火衬垫单元的外表面，其间存在在外表面和外壳之间的间隙。 熔融金属不可渗透的熔融金属限制元件位于间隙内的关节的相对侧上，至少在与保持在使用中的容器内的熔融金属的预定最大工作高度相对应的水平面上，以将间隙分隔成 元件之间的熔融金属限制区域和至少一个其他区域，其可以用于保持诸如电加热器的设备，这些设备可能与熔融金属接触而损坏。 另一个实施例采用具有不同热导率的耐火衬垫单元来最大限度地使来自间隙中的加热器的熔融金属的热渗透最大化，但是最小化端部单元接触壳体的容器的入口和出口处的热损失最小化。

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