摘要:
SO.sub.2 -containing, hot gases are catalytically converted in part in a first contacting stage. The water and the SO.sub.3 formed is removed from the reaction gas. The remaining gas is heated and then supplied to the second contacting stage. The water vapor content in the reaction gas delivered by a first contacting stage corresponds to an H.sub.2 O/SO.sub.3 mole ratio below 1. The reaction gas delivered by the first contacting stage is precooled by an indirect heat exchange to such a temperature that the wall temperatures of the heat exchanger are above the dew point temperature of the reaction gas. The precooled reaction gas entering a condensing stage is contacted in a venturi with cocurrent sulfuric acid of 98.0 to 100% concentration and a temperature of at least 95.degree. C. The exit temperature of the gas from the condensing stage is maintained at least at 120.degree. C. The gas rises in a succeeding absorption stage through a packing layer, which is contacted with trickling sulfuric acid having a concentration of 98 to 100% and a temperature of 70.degree. to 120.degree. C. The dry gas which leaves the absorption stage and has been freed from SO.sub.3 is maintained at a temperature which is as high as or slightly higher than the temperature of the acid as it initially contacts the packing in the absorption stage. The sulfuric acid concentration is controlled by a supply of water into the sulfuric acid in the condensing and/or absorption stage.
摘要翻译:含SO 2的热气体部分地在第一接触阶段被催化转化。 所形成的水和SO 3从反应气体中除去。 将剩余气体加热,然后供给到第二接触级。 由第一接触阶段输送的反应气体中的水蒸汽含量对应于低于1的H 2 O / SO 3摩尔比。由第一接触阶段输送的反应气体通过间接热交换预冷至如此温度 热交换器高于反应气体的露点温度。 进入冷凝阶段的预冷反应气体在文氏管中与98.0至100%浓度的并流硫酸和至少95℃的温度接触。来自冷凝级的气体的出口温度保持在至少120℃ C.气体在接下来的吸收阶段通过填充层升高,该填充层与浓度为98-100%,温度为70-120℃的滴流硫酸接触。离开吸收阶段的干燥气体 已被除去的SO3保持在与吸收阶段最初接触填料时酸的温度高或略高的温度。 通过在冷凝和/或吸收阶段向硫酸中供应水来控制硫酸浓度。
摘要:
In the removal of water from a gas by contact with sulfuric acid, the improvement which comprises supplying the sulfuric acid in finely divided form having a surface of about 10.sup.4 to 10.sup.7 m.sup.2 /h at a concentration of about 95 to 99% and a temperature of about 35.degree. to 80.degree. C and with a contact time of about 0.2 to 2 seconds, whereby the residual moisture content of the gas is reduced to about 30 to 250 mg of H.sub.2 O/Nm.sup.3. Preferably the sulfuric acid is sprayed through a constriction into a vessel through which the gas is passed. The large sulfuric acid surface area permits high levels of dehydration to be achieved with far less sulfuric acid than heretofore believed possible and with small vessels and minimal contact times. Contact may be effected serially in several stages with the spent acids combined, brought up to initial concentration and recirculated.
摘要:
In flue gases or other humid exhaust gases which contain NO.sub.x and SO.sub.2, the NO.sub.x content is reduced and the SO.sub.2 content is oxidized to SO.sub.3 by a catalytic processing and the SO.sub.3 content is subsequently condensed as sulfuric acid. In order to prevent a clogging and deterioration of the catalyst and a contamination of the sulfuric acid the flue gas is subjected before the catalytic processing to a fine dedusting by a scrubbing with hot dilute sulfuric acid. In dependence on the water content of the flue gases the concentration of sulfuric acid in the dilute sulfuric acid and the temperature of the latter are adjusted so that no water will be transferred from the flue gases to the dilute sulfuric acid and no water or only a small amount of water will be transferred from the dilute sulfuric acid to the flue gas.
摘要:
The SO.sub.2 content of gases is catalytically reacted to form SO.sub.3. The SO.sub.3 -containing gases are cooled in a plurality of stages with a cooling fluid (A) before the SO.sub.3 is absorbed. The absorbing acid is cooled by a cooling fluid (B) which delivers heat to a consumer. To increase the temperature of the cooling fluid (B) or to reduce the expenditue and to prevent a temperature drop in the SO.sub.3 -containing gases below the dew point temperature, the SO.sub.3 -containing gases are cooled first by and indirect heat exchange and then by a second indirect heat exchange with a cooling fluid (A) to a temperature slightly above the dew point temperature of the SO.sub.3 -containing gases. The cooling fluid (A) is conducted in a closed cycle. The sulfuric acid circulated through the absorber is cooled by an indirect heat exchange with a liquid cooling fluid (B), which is conducted in a closed cycle. The liquid cooling fluid (B) which has been heated is heated further by an indirect heat exchange with the heated cooling fluid (A). The hot cooling fluid (B) is cooled by an indirect heat exchange with the consumer.
摘要:
Sulfuric acid is produced from sulfur trioxide-containing humid gases by a process wherein the sulfur trioxide-containing humid gases are directly cooled with aqueous sulfuric acid, sulfuric acid is condensed and the gas is cooled below dew point of the sulfuric acid, and the water not required to form sulfuric acid is discharged as water vapor with the end gases.
摘要:
In flue gases or other humid exhaust gases which are relatively cold and contain SO.sub.2, NO.sub.2 and other gaseous pollutants, the SO.sub.2 content is oxidized to SO.sub.3 and the NO content is reduced by a catalytic treatment, the SO.sub.3 content is condensed as sulfuric acid and other gaseous pollutants are removed by being scrubbed with aqueous liquids at low temperatures. In order to heat up the flue gas to the temperature required for the catalysis, the flue gas is heated up in a first heating-up stage by an indirect heat exchange with the catalytically treated gas before the catalytic treatment, the heated-up gas is heated up further in a second heating-up stage to the temperature required for the catalytic treatment, the catalytically treated gas which has been cooled in the first heating-up stage is cooled further in an indirect heat exchanger below the dew point temperature of sulfuric acid and is subsequently fed to an SO.sub.3 condenser. The remaining sulfuric acid vapor is absorbed by sprayed dilute sulfuric acid to form a dilute sulfuric acid having a predetermined concentration, the gas leaving the SO.sub.3 condenser is scrubbed in a scrubber with a sprayed aqueous liquid and is thus cooled to 40.degree. to 60.degree. C. and the purified gas is reheated to the required chimney inlet temperature.
摘要:
The moist ores are dried in direct contact with hot dry tail gas from a contact process plant for producing sulfuric acid. The dried ores are roasted, the SO.sub.2 -containing gases produced by the roasting are processed in the contact process plant to produce sulfuric acid, and the tail gases from the contact process plant are heated up with surplus heat from the contact process plant. These heated tail gases are used to dry the moist ores.
摘要:
A process for removing sulfur trioxide from gases wherein the sulfur trioxide-containing gas is treated with sulfuric acid in a Venturi absorber, the sulfur-trioxide laden sulfuric acid is passed in indirect heat exchange with a cooling fluid within the widening outlet of the absorber and the sulfur trioxide-laden sulfuric acid is separated from the gas phase.
摘要:
Gases having a high SO.sub.2 content are catalytically reacted in a contacting zone having a plurality of series-connected contacting trays. A partial stream of partly reacted gases from the contacting zone containing SO.sub.3 is admixed with the SO.sub.2 containing gas before entering the first contacting tray. The gases are subjected to interstage cooling between contacting trays. At least a portion of the partly reacted gases is passed through an absorber prior to mixing with the feed stock gas having a high SO.sub.2 content. The rate at which SO.sub.3 is absorbed is increased in dependence on the loss of catalyst activity in the contacting zones such that the conversion of SO.sub.2 to SO.sub.3 in the contacting trays remains approximately constant.
摘要:
Sulfur dioxide is formed by the combustion of elemental sulfur in two distinct stages wherein oxygen-containing gas in a quantity which is initially less than that stoichiometrically required for total combustion of the sulfur to sulfur dioxide and the sulfur-dioxide gases and residual elemental sulfur are thereupon passed through a heat exchanger and subjected to an afterburning with additional quantities of oxygen-containing gas. 70% to 95% of the total oxygen required for combustion of sulfur is supplied in the initial or combustion stage and the remainder (i.e. 30 to 5%) is supplied in the afterburning stage.