Abstract:
EDI apparatus for demineralizing a liquid flow is assembled in a housing having a cylindrical shape, and includes two metal electrodes, and one or more leafs, each leaf comprising a pair of selectively ion-permeable membranes arranged parallel to each other and spaced apart by spacing elements that allow liquid to flow in the interstitial space between membranes, thus forming an arrangement of dilute and concentrate cells in a desired flow configuration. Spacing elements between membranes, as well as between leaves, can be formed of inert polymer material, ion exchange beads, ion exchange fibers, a combination of two or more these elements, or a porous media incorporating one or more of such elements as an intrinsic part. An inner or central electrode and an outer or perimeter electrode establish a generally uniform and radially-oriented electrical or ionic current between the inner and the outer electrodes, across the helical flow spaces defined by the membrane/spacer windings. One or both electrodes may include a pocket, and the adjacent flow cells lie parallel to the electrode and free of shadowing and field inhomogeneity around a full circumference of the electrode. Flow paths within the helical cells are defined by barrier seals, which may form a path-lengthening maze, while unfilled cell regions may disperse or collect flow within a cell and define pressure gradients promote directional flows. Impermeable barriers between membranes further prevent the feed and concentrate flows from mixing. In various embodiments, seals along or between portions of the flow path may define a multi-stage device, may define separate feed and/or concentrate flows for different stages, and/or may direct the feed and concentrate flows along preferred directions which may be co-current, counter-current or cross-current with respect to each other within the apparatus.
Abstract:
EDI apparatus for demineralizing a liquid flow is assembled in a housing having a cylindrical shape, and includes two metal electrodes, and one or more leafs, each leaf comprising a pair of selectively ion-permeable membranes arranged parallel to each other and spaced apart by spacing elements that allow liquid to flow in the interstitial space between membranes, thus forming an arrangement of dilute and concentrate cells in a desired flow configuration. Spacing elements between membranes, as well as between leaves, can be formed of inert polymer material, ion exchange beads, ion exchange fibers, a combination of two or more these elements, or a porous media incorporating one or more of such elements as an intrinsic part. An inner or central electrode and an outer or perimeter electrode establish a generally uniform and radially-oriented electrical or ionic current between the inner and the outer electrodes, across the helical flow spaces defined by the membrane/spacer windings. One or both electrodes may include a pocket, and the adjacent flow cells lie parallel to the electrode and free of shadowing and field inhomogeneity around a full circumference of the electrode. Flow paths within the helical cells are defined by barrier seals, which may form a path-lengthening maze, while unfilled cell regions may disperse or collect flow within a cell and define pressure gradients promote directional flows. Impermeable barriers between membranes further prevent the feed and concentrate flows from mixing. In various embodiments, seals along or between portions of the flow path may define a multi-stage device, may define separate feed and/or concentrate flows for different stages, and/or may direct the feed and concentrate flows along preferred directions which may be co-current, counter-current or cross-current with respect to each other within the apparatus.
Abstract:
A linear exchange element with functionalized polymer on a core of rope, twine or yarn has well defined physical structure and may function as a spacer or be formed into free-standing exchange elements. A screen is fabricated from such strands or strips, with a pattern of mixed, sequential or other exchange types for enhanced operation in a capture device or in an electrodialysis device. Strands possess tensile strength, enabling deionization devices of new architecture, such as fiber-wound cartridges and other packing arrangements. Bodies made of the strands may operate as walls to perform the function of an exchange membrane or bed, or may operate as spacers positioned between membranes to enhance ion capture and transport, and their properties simplify handling and regeneration. Electroseparation devices advantageously employ the open spacers to better treat food, fermentation product or other streams where high conductivity, suspended solids and fouling would otherwise present problems. “Woven” mats may be arranged so that strands of one type in a first layer possess at least some points of contact with strands of opposite type in an adjacent layer, and different strand diameter and mesh pitch or dimension may be employed for treating fluids of different viscosity or concentration to optimize treatment throughput and removal rate, or to minimize fouling or flow obstruction and otherwise extend the range of treatment parameters.
Abstract:
An electrodeionization, (EDI) apparatus has flow cells with a sparse distribution of ion exchange (IX) material or beads. The beads extend between membranes defining opposed walls of the cell to separate and support the membranes, and form a layer substantially free of bead-to-bead dead-end reverse junctions. The beads enhance capture of ions from surrounding fluid in dilute cells, and do not throw salt when operating current is increased. In concentrating cells, the sparse bead filling provides a stable low impedance bridge to enhanced power utilization in the stack. A monotype sparse filling may be used in concentrate cells, while mixed, layered, striped, graded or other beads may be employed in dilute cells. Ion conduction paths are no more than a few grains long and the lower packing density permits effective fluid flow. A flow cell thickness may be below one millimeter, and the beads may be discretely spaced, form a mixed or patterned monolayer, or form an ordered bilayer, and a mesh having a lattice spacing comparable to or of the same order of magnitude as resin grain size, may provide a distributed open support that assures a stable distribution of the sparse filling, and over time maintains the initial balance of uniform conductivity and good through-flow. The cells or low thickness and this resin layers relax stack size and power supply constraints, while providing treatment efficiencies and process stability. Reduced ion migration distances enhance the ion removal rate without reducing the product flow rate. The sparse resin bed may be layered, graded along the length of the path, striped or otherwise patterned. Inter-grain ion hopping is reduced or eliminated, thus avoiding the occurrence of salt-throwing which occurs at reverse bead junctions of prior art constructions. Conductivity of concentrate cells is increased, permitting more compact device construction, allowing increases in stack cell number, and providing more efficient electrical operation without ion additions. Finally, ion storage within beads is greatly reduces, eliminating the potential for contamination during reversal operation. Various methods of forming sparse beds and assembling the stacks are disclosed.
Abstract:
EDI apparatus for demineralizing a liquid flow is assembled in a housing having a cylindrical shape, and includes two metal electrodes, and one or more leafs, each leaf comprising a pair of selectively ion-permeable membranes arranged parallel to each other and spaced apart by spacing elements that allow liquid to flow in the interstitial space between membranes, thus forming an arrangement of dilute and concentrate cells in a desired flow configuration. Spacing elements between membranes, as well as between leaves, can be formed of inert polymer material, ion exchange beads, ion exchange fibers, a combination of two or more these elements, or a porous media incorporating one or more of such elements as an intrinsic part. An inner or central electrode and an outer or perimeter electrode establish a generally uniform and radially-oriented electrical or ionic current between the inner and the outer electrodes, across the helical flow spaces defined by the membrane/spacer windings. One or both electrodes may include a pocket, and the adjacent flow cells lie parallel to the electrode and free of shadowing and field inhomogeneity around a full circumference of the electrode. Flow paths within the helical cells are defined by barrier seals, which may form a path-lengthening maze, while unfilled cell regions may disperse or collect flow within a cell and define pressure gradients promote directional flows. Impermeable barriers between membranes further prevent the feed and concentrate flows from mixing. In various embodiments, seals along or between portions of the flow path may define a multi-stage device, may define separate feed and/or concentrate flows for different stages, and/or may direct the feed and concentrate flows along preferred directions which may be co-current, counter-current or cross-current with respect to each other within the apparatus.
Abstract:
A fluid from a fermentation process or the like is passed or circulated through chambers of a bipolar membrane electrodialysis unit to separate an ionizable organic acid stream and at least one co-ion or residual stream. The organic acid stream is preferably concentrated (e.g., by recirculation, dewatering or both), and a product is recovered from the concentrated stream, for example by crystallization, and other outputs from the electrodialysis unit may be integrated with overall treatment and applied elsewhere in the treatment system. Depleted feed may be returned upstream to enhance yield, condition the medium or form a by-product. Treatment systems of the invention may replace a cation exchange bed and/or various filter arrangements, and recirculation of the feed and product flows through the unit enhance recovery, separation and quality of the target species. An ED chamber may include a filling of ion exchange beads to maintain a desired operating efficiency as the feed is depleted, and the straight-through operation effectively operates as pre-filtration stage to provide downstream product-bearing flows with processing characteristics for enhanced treatment, recovery and product quality. When operated to treat a downstream waste, systems allow additional recovery of value in the form of product, unexpended nutrients, co-factors and/or other components present in the waste.