摘要:
A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.
摘要:
The invention relates to a method for the continuous casting of a metal strand (1), in which the cast strand (1) leaves a die (2) vertically or arcuately downwards and is subsequently guided in a strand guide (3), wherein the strand guide (3) has a number of pairs of rollers (4), which define between them an adjustable roller nip (5), and wherein, at the start of casting, to close the die (2) in the downward direction, a piece of strand (6) is introduced into the die (2) and is followed by the cast strand (1). In order to improve the adjustment of the roller nip, the invention provides that the piece of strand (6), which is produced with a defined or calibrated thickness (d), is inserted between the respective pairs of rollers to calibrate and/or measure the roller nip (5).
摘要:
A method for casting a cast strand (4) in a continuous casting installation equipped with a process computer and having at least one casting machine, the process computer comprising a first software (2), which computes in real time and regulates the casting process, is characterized in that a second additional fast-computing software (1) in the process computer controls the casting process during the initial phase of a newly starting casting process or when there is a change in parameters of the cast strand to be cast during the ongoing process, in that the second software (1) processes currently gained data from the ongoing casting process and/or processes stored data from a database (8) and generates correction factors, with the help of which the second software (1) generates corrected target data for the casting process, until the time when the casting process is represented completely using the data calculated in real time, and the first software (2) regulates the casting process using only these data.
摘要:
A water box for a wire-rolling mill has a lower support and a lower plate carried on the lower support, extending horizontally below a path of a wire moving in a travel direction, and formed with an upwardly open groove extending parallel to and open toward the path. An upper support carries an upper plate formed with a straight groove. Respective upper and lower guide bars seated in the grooves of the upper and lower plates are formed with respective straight channels open away from the respective plates. A hinge connected between the supports permits movement of the upper plate between a closed position closely juxtaposed with the lower plate and with the channels confronting each other and forming a passage surrounding the path and an open position spaced upward away from the lower plate. In the closed position the wire is transversely enclosed by the channels.
摘要:
A cooling shaft for the rollers of a roller conveyor includes a flow duct for the cooling medium and an outlet opening. The cooling shaft includes the flow duct for the cooling medium and at least one length portion extending upwardly from the flow duct, wherein the length portion has an outlet opening and ends below the axes of the rollers. The cross-section of the flow duct in the transition from the flow duct and the length portion is smaller than the outlet opening and at least one side of the length portion is curved outwardly.
摘要:
A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.
摘要:
The invention relates to a method of releasing a reel awe, which is hydraulically restrained by a self-locking effect by means of inwardly located wedge surfaces of expansion elements. Removal of a coil from a reel awe is achieved, without problems, by lifting off the self-locking effect of the expansion elements at least partially or completely by applying longitudinal vibrations acting in an axial direction. The invention also relates to a correspondingly formed device.
摘要:
The invention relates to a method for the continuous casting of slab, thin slab, bloom, preliminary section, round section, tubular section or billet strands (1) and the like from liquid metal in a continuous casting plant (2) in which metal discharges perpendicularly downwards from a mould (3), wherein the metal strip (1) is then guided vertically downwards along a perpendicular strand guide (4) and is cooled in the process, wherein the metal strip (1) is then deflected from the vertical direction (V) into the horizontal direction (H) and wherein mechanical forming (5) of the metal strip (1) is effected in the final region of the deflection into the horizontal direction (H) or after the deflection into the horizontal direction (H). In order to obtain a surface which has as little scale as possible, provision is made according to the invention for the metal strip (1) to be cooled with a heat transfer coefficient of between 2500 and 20 000 W/(m2K) In a first section (6, 6A, 6B) in the conveying direction (F) of the metal strip (1) downstream of the mould (3) and upstream of the mechanical forming (5), wherein the surface of the metal strip (1) is heated to a temperature above Ac3 or Ar3 In the conveying direction (F) downstream of the cooling in a second section (7) by heat compensation in the metal strip (1) without or with reduced cooling of the surface of the metal strip (1), after which, in a third section (8), the mechanical forming (5) is effected. The invention also relates to a continuous casting plant, in particular for carrying out this method.
摘要:
The invention relates to a continuous casting mold for casting molten metals, particularly steel materials, at high casting rates to form polygonal billet, bloom, and preliminary section castings (1) and the like. Said mold is comprised of a tubular mold (2) made of copper or of copper alloys whose entry cross-section (3) on the pouring-in side (4) has both a cross-section (5), which is enlarged compared to the exit cross-section (6) on the casting exit side (7), and corner radii (8). The continuous casting mold can be improved in a technologically process-oriented manner with regard to requirements concerning the cooling processes. To this end, the inner geometric cross-sectional shape (9) and the associated dimensions (10) are provided so that they are analogous to the amount of solidification heat, which is capable of being locally dissipated, at a chosen casting rate and are analogous to the extension of the tubular mold (2).
摘要:
The invention relates to a mould for the continuous casting of molten metals, in particular steel, comprising cooling channels (1), such as cooling grooves, cooling slits or cooling drillings in the side of the mould (2) away from the melt contact surface. According to the invention, the heat transfer in the mould can be improved, whereby the geometric arrangement of the heat transfer planar surfaces of a cooling channel (1) or a group of cooling channels is adjusted in form, cross-sectional area, circumference, boundary surface qualities, orientation with respect to contact surfaces, arrangement and/or arrangement density with respect to the contact surfaces for the local formation of thermal flux density and/or temperature of the contact surfaces (18) during casting operation and in particular in the region of the meniscus (11).