摘要:
A method of producing a ceramic metal halide discharge lamp having a monolithic seal between a sapphire (single crystal alumina) arc tube and a polycrystalline alumina (PCA) end cap. The method includes the steps of providing an arc tube of fully dense sapphire and providing an end cap made of unsintered compressed polycrystalline alumina powder doped with magnesium oxide and yttrium oxide. The end cap is heated until it is presintered to remove organic binder material at a low temperature relative to the sintering temperature. The presintered end cap is placed on an end portion of the arc tube to form a close interface between the two. The presintered end cap and adjacent arc tube are then heated to until the end cap is fully sintered onto the arc tube and the sapphire tube grows into the end cap. A monolithic seal is formed along the interface between the end cap and the arc tube as the sapphire tube grows into the polycrystalline alumina end cap. The yttrium oxide promotes increased growth between sapphire tube and the PCA end cap and is not detrimental to the metal halide chemistry, nor subject to erosion by the metal halide chemistry.
摘要:
A ceramic metal halide discharge lamp may be made having a monolithic seal between a sapphire arc tube and a polycrystalline alumina cap. The lamp is made by providing an arc tube of fully dense sapphire and providing a cap made of unsintered compressed polycrystalline alumina doped with magnesium oxide and yttrium oxide. The cap is presintered to remove binder material at a low temperature. The presintered cap is placed on an end of the arc tube to form a close interface. The presintered cap and arc tube are then heated to until the cap is fully sintered onto the arc tube and the sapphire tube grows into the cap. A monolithic seal is formed along the interface as the sapphire grows into the polycrystalline alumina.
摘要:
An arc tube for a high intensity discharge lamp comprising a translucent body defining a discharge space and including spaced-apart electrodes; an arc generating and sustaining medium within the discharge space; and a starting aid contained within the discharge space, the starting aid comprising an electrically conductive stripe formed from a mixture of an electrically conductive material and the high temperature material.
摘要:
An optically transparent polycrystalline alumina sintered body consists essentially of alumina, magnesia, yttria and zirconia. The magnesia is present in an amount of about 0.020 wgt. percent, the yttria is present in an amount of about 0.035 wgt. percent, and the zirconia is present in an amount of about 0.018 wgt. percent. An arc tube for a high pressure sodium lamp made from this composition has greatly increased resistance to sodium loss and concomitant outer jacket darkening, whereby the effective amount of lumen output is increased.
摘要:
A method of making an HID lamp and an HID lamp that includes a ceramic envelope with a ceramic capillary, wherein the capillary has an electrode feed-through therein that is sealed inside the capillary by a frit seal that extends inside the capillary a first distance from a distal end of the capillary, and a ceramic heat sink around at least half an external diameter of the capillary, wherein the heat sink is separated from the envelope and from the distal end of the capillary and the heat sink is in thermally conductive contact with the capillary and has an external diameter at least 1.5 times the external diameter of the capillary. In one preferred embodiment, the heat sink does not overlap the frit seal.
摘要:
A ceramic arc tube having an integral susceptor for RF inductive sealing is described. The integral susceptor in the form of an electrically conductive coating is applied directly to the surface of the arc tube in the seal region. This enables RF heating which is sufficient to melt a frit material and hermetically seal the arc tube. The integral susceptor further provides for a more controlled placement of the seal.
摘要:
A single-ended ceramic discharge lamp is described which has an integral optical surface such as a parabolic or elliptical reflector. The single-ended configuration eliminates the need for the mounting structures found in double-ended lamps that can interfere with the light emitted from the lamp, particularly in focused beam applications.
摘要:
A integral starting aid for high intensity discharge lamps is provided wherein the starting aid comprises a conductive, refractory metal nitride stripe which is directly applied to the surface of the ceramic arc tube. Preferably, the starting aid comprises titanium nitride or zirconium nitride and may be mixed a ceramic material to improve translucency.
摘要:
A method for making a ceramic body is provided wherein the ceramic components are joined in their green state. The method includes applying heat to the surfaces to be joined to cause a localized melting of the binder. The surfaces are then brought together and joined by alternately applying compression and stretching. The method is particularly advantageous for forming unitary ceramic arc tube bodies for high intensity discharge (HID) lighting applications.
摘要:
A high intensity discharge lamp includes an arc tube with a chemical fill, capillaries extended from the arc tube, electrodes fed through the capillaries into the arc tube, and a frit seal that seals the capillaries, where the frit seal includes silica (SiO2) in a range of more than 0 wt % to less than 5 wt %, alumina (Al2O3), and one of dysprosia (Dy2O3) and yttrium oxide (Y2O3). This frit seal material can withstand a higher operating temperature so that the length of the capillaries can be reduced compared to those sealed with conventional frit seal material.
摘要翻译:高强度放电灯包括具有化学填充物的电弧管,从电弧管延伸的毛细管,通过毛细管进入电弧管的电极以及密封毛细管的玻璃料密封,其中玻璃料密封包括二氧化硅(SiO 2) 大于0重量%至小于5重量%的范围,氧化铝(Al 2 O 3)和恶臭(Dy 2 O 3)和氧化钇(Y 2 O 3)中的一种。 这种玻璃料密封材料可以承受更高的工作温度,从而与使用常规玻璃料密封材料密封的密封材料相比,毛细管的长度可以减小。