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公开(公告)号：US20230042802A1
公开(公告)日：2023-02-09
申请号：US17957207
申请日：2022-09-30
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant , Vineet V. Joshi , Rajib Kalsar , Tianhao Wang
Abstract: The present disclosure provides methods for preparing an extruded product from a solid billet. The methods can include providing an as-cast billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the as-cast billet to plasticize the as-cast billet; and extruding the plasticized as-cast billet with an extrusion die to form an extruded product. Methods for preparing extruded products from billets can also include: providing a billet for extrusion; while maintaining a majority of the billet below 100° C., applying a simultaneous rotational shear and axial extrusion force to one end of the billet to plasticize the one end of the billet; and extruding the plasticized one end of the billet with an extrusion die to form an extruded product. Methods for preparing an extruded product from a billet can also include providing a billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the billet to plasticize the billet; extruding the plasticized billet with an extrusion die to form an extruded product; and artificially aging the extruded product for less than the ASTM recommended amount of time.
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公开(公告)号：US20240216973A1
公开(公告)日：2024-07-04
申请号：US18426042
申请日：2024-01-29
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant , Vineet V. Joshi , Rajib Kalsar , Tianhao Wang
IPC: B21C23/21 , B21D37/16 , B23K20/00 , B23K103/08 , B23K103/10 , C22F1/04 , C22F1/06
CPC classification number: B21C23/218 , B21D37/16 , B23K20/001 , C22F1/04 , C22F1/06 , B23K2103/10 , B23K2103/15
Abstract: The present disclosure provides methods for preparing an extruded product from a solid billet. The methods can include providing an as-cast billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the as-cast billet to plasticize the as-cast billet; and extruding the plasticized as-cast billet with an extrusion die to form an extruded product. Methods for preparing extruded products from billets can also include: providing a billet for extrusion; while maintaining a majority of the billet below 100° C., applying a simultaneous rotational shear and axial extrusion force to one end of the billet to plasticize the one end of the billet; and extruding the plasticized one end of the billet with an extrusion die to form an extruded product. Methods for preparing an extruded product from a billet can also include providing a billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the billet to plasticize the billet; extruding the plasticized billet with an extrusion die to form an extruded product; and artificially aging the extruded product for less than the ASTM recommended amount of time.
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公开(公告)号：US20220371067A1
公开(公告)日：2022-11-24
申请号：US17874140
申请日：2022-07-26
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant
Abstract: Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.
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公开(公告)号：US20210402471A1
公开(公告)日：2021-12-30
申请号：US17473178
申请日：2021-09-13
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Jens T. Darsell , MD. Reza-E-Rabby , Brandon Scott Taysom , Tianhao Wang , Darrell R. Herling , Xiao Li
Abstract: A method for preparing a shear-assisted extruded material from a powder billet is provided, the method comprising providing a billet of material in substantially powder form; applying both axial and rotational pressure to the material to deform at least some of the contacted material; and extruding the material to form an extruded material. A method for preparing shear-assisted extruded material is provided, the method comprising applying both axial and rotational pressure to stock material to form an extruded material at a rate between 2 and 13 m/min. A method for preparing shear-assisted extruded material is provided. The method comprises applying both axial and rotational pressure to stock material to form an extruded material; and aging the extruded material for less than 3 hours. A method for preparing shear-assisted extruded material is provided. The method comprises providing a stock material for shear-assisted extrusion; and applying both axial and rotational force to the stock material to form an extruded material, wherein the axial force does not decrease during the extrusion.
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公开(公告)号：US20210053100A1
公开(公告)日：2021-02-25
申请号：US17033854
申请日：2020-09-27
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant
Abstract: Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.
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公开(公告)号：US20240307937A1
公开(公告)日：2024-09-19
申请号：US18605506
申请日：2024-03-14
Applicant: Battelle Memorial Institute
Inventor： Xiao Li , Jorge Fernandez Dos Santos , Tianhao Wang , Darrell R. Herling
CPC classification number: B21C23/002 , B21C23/085 , B21C29/003 , C22C21/02
Abstract: A feedstock may include at least 1 wt % of aluminum scrap composition comprising: an extrudable floated fragmentizer aluminum scrap composition, an extrudable fragmentizer aluminum scrap composition, an extrudable secondary aluminum scrap composition; or a mixture of at least two thereof. A feedstock may include at least 0.01 wt % of an alloying element composition at least partially intermixed relative to the aluminum scrap composition, the alloying element composition comprising: silicon, copper, iron, magnesium, chromium, manganese, zinc, oxygen; a rare earth element, or a mixture of at least two thereof.
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公开(公告)号：US20230234115A1
公开(公告)日：2023-07-27
申请号：US18121563
申请日：2023-03-14
Applicant: Battelle Memorial Institute
Inventor： Keerti S. Kappagantula , Glenn J. Grant , Aditya K. Nittala , Xiao Li , MD. Reza-E-Rabby , WoongJo Choi , Bharat Gwalani , Joshua A. Silverstein
CPC classification number: B21C23/002 , B21C23/01 , B21C23/08 , C22F1/04 , C22F1/08 , C01B32/182 , B21C23/001
Abstract: An extrusion feedstock material is provided, the material comprising a length of one material extending from a first end to a second end; and at least one slot extending lengthwise within the one material between the first and second ends of the material. A process for extruding conductive material is also provided, the process comprising providing both rotational and axial forces between a die tool and a length of feedstock material to form an extrusion product, wherein the length of feedstock and conductive material comprise Al and NanoCrystalline Carbon Forms (NCCF). A process for extruding material is provided, the process comprising: providing both rotational and axial forces between a die tool and a length of feedstock material to form an extrusion product, wherein the length of feedstock material comprises: a length of material extending from a first end to a second end; and at least one slot extending lengthwise within the material between the first and second ends of the material. A conductive extrudate material is provided comprising Al and NanoCrystalline Carbon Forms (NCCF).
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公开(公告)号：US20210197241A1
公开(公告)日：2021-07-01
申请号：US17035597
申请日：2020-09-28
Applicant: Battelle Memorial Institute
Inventor： Glenn J. Grant , Keerti S. Kappagantula , Xiao Li
Abstract: Shear assisted extrusion processes (ShAPE) for forming Metal-NCCF extrusions are provided. The processes can include: using a die tool, applying a rotational shearing force and an axial extrusion force to a feedstock material comprising a metal and NCCF (NanoCrystalline Carbon Films); and extruding a mixture comprising the metal and NCCF through an opening in the die tool to form the Metal-NCCF extrusion. ShAPE feedstock materials are provided that can include a metal and NCCF. Conductive solid material mixtures are provided that can include a metal and a NCCF. Portions of the metals and NCCF of the material mixtures can have an isotropic crystallographic orientation. Assemblies relying in part on conductivity can include: a conductive solid material mixture that includes: a metal; and a NCCF.
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公开(公告)号：US12186791B2
公开(公告)日：2025-01-07
申请号：US17033854
申请日：2020-09-27
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant
Abstract: Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.
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公开(公告)号：US20230150022A1
公开(公告)日：2023-05-18
申请号：US18093636
申请日：2023-01-05
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Jens T. Darsell , MD. Reza-E-Rabby , Brandon Scott Taysom , Tianhao Wang , Darrell R. Herling , Xiao Li
CPC classification number: B22F3/20 , B22F3/24 , B22F2003/248 , B22F2302/25 , B22F2301/052
Abstract: A method for preparing a shear-assisted extruded material from a powder billet is provided, the method comprising providing a billet of material in substantially powder form; applying both axial and rotational pressure to the material to deform at least some of the contacted material; and extruding the material to form an extruded material. A method for preparing shear-assisted extruded material is provided, the method comprising applying both axial and rotational pressure to stock material to form an extruded material at a rate between 2 and 13 m/min. A method for preparing shear-assisted extruded material is provided. The method comprises applying both axial and rotational pressure to stock material to form an extruded material; and aging the extruded material for less than 3 hours. A method for preparing shear-assisted extruded material is provided. The method comprises providing a stock material for shear-assisted extrusion; and applying both axial and rotational force to the stock material to form an extruded material, wherein the axial force does not decrease during the extrusion.
