Microprobe tips and methods for making
    3.
    发明授权
    Microprobe tips and methods for making 有权
    微型笔尖和制作方法

    公开(公告)号:US07412767B2

    公开(公告)日:2008-08-19

    申请号:US11029217

    申请日:2005-01-03

    IPC分类号: H01R43/02 H01R9/00

    摘要: Embodiments of the present invention are directed to the formation of microprobe tips elements having a variety of configurations. In some embodiments tips are formed from the same building material as the probes themselves, while in other embodiments the tips may be formed from a different material and/or may include a coating material. In some embodiments, the tips are formed before the main portions of the probes and the tips are formed in proximity to or in contact with a temporary substrate. Probe tip patterning may occur in a variety of different ways, including, for example, via molding in patterned holes that have been isotropically or anisotropically etched silicon, via molding in voids formed in over exposed photoresist, via molding in voids in a sacrificial material that have formed as a result of the sacrificial material mushrooming over carefully sized and located regions of dielectric material, via isotropic etching of a the tip material around carefully sized placed etching shields, via hot pressing, and the like.

    摘要翻译: 本发明的实施例涉及形成具有各种构造的微探针尖元件。 在一些实施例中,尖端由与探针本身相同的建筑材料形成,而在其它实施例中,尖端可以由不同的材料形成和/或可以包括涂层材料。 在一些实施例中,尖端在探针的主要部分之前形成,并且尖端形成在临时衬底附近或与临时衬底接触。 探针尖端图案化可以以各种不同的方式发生,包括例如通过在各向异性或各向异性蚀刻硅的图案化孔中模制,通过在暴露在光致抗蚀剂中的空隙中模制,通过在牺牲材料中的空隙中模制, 由于牺牲材料在电介质材料的精细尺寸和定位的区域上的形成,通过各种各向同性的蚀刻尖端材料,围绕小心尺寸放置的蚀刻屏蔽件,通过热压等形成。

    Microprobe tips and methods for making
    5.
    发明授权
    Microprobe tips and methods for making 有权
    微型笔尖和制作方法

    公开(公告)号:US07273812B2

    公开(公告)日:2007-09-25

    申请号:US11178145

    申请日:2005-07-07

    IPC分类号: H01L21/44

    摘要: Embodiments of the present invention are directed to the formation of microprobe tips elements having a variety of configurations. In some embodiments tips are formed from the same building material as the probes themselves, while in other embodiments the tips may be formed from a different material and/or may include a coating material. In some embodiments, the tips are formed before the main portions of the probes and the tips are formed in proximity to or in contact with a temporary substrate. Probe tip patterning may occur in a variety of different ways, including, for example, via molding in patterned holes that have been isotropically or anisotropically etched silicon, via molding in voids formed in exposed photoresist, via molding in voids in a sacrificial material that have formed as a result of the sacrificial material mushrooming over carefully sized and located regions of dielectric material, via isotropic etching of the tip material around carefully sized and placed etching shields, via hot pressing, and the like.

    摘要翻译: 本发明的实施例涉及形成具有各种构造的微探针尖元件。 在一些实施例中,尖端由与探针本身相同的建筑材料形成,而在其它实施例中,尖端可以由不同的材料形成和/或可以包括涂层材料。 在一些实施例中,尖端在探针的主要部分之前形成,并且尖端形成在临时衬底附近或与临时衬底接触。 探针尖端图案化可以以各种不同的方式发生,包括例如通过在各向异性或各向异性地蚀刻硅的图案化孔中模制,通过在曝光的光致抗蚀剂中形成的空隙中模制,通过在牺牲材料中的空隙中模制, 由于牺牲材料通过电介质材料的细小尺寸和定位的区域,经由热压等等仔细地尺寸和放置的蚀刻屏蔽部分上的尖端材料的各向同性蚀刻而形成。

    Microprobe tips and methods for making
    6.
    发明授权
    Microprobe tips and methods for making 有权
    微型笔尖和制作方法

    公开(公告)号:US07241689B2

    公开(公告)日:2007-07-10

    申请号:US11029169

    申请日:2005-01-03

    IPC分类号: H01L21/44

    摘要: Embodiments of the present invention are directed to the formation of microprobe tips elements having a variety of configurations. In some embodiments tips are formed from the same building material as the probes themselves, while in other embodiments the tips may be formed from a different material and/or may include a coating material. In some embodiments, the tips are formed before the main portions of the probes and the tips are formed in proximity to or in contact with a temporary substrate. Probe tip patterning may occur in a variety of different ways, including, for example, via molding in patterned holes that have been isotropically or anisotropically etched silicon, via molding in voids formed in over exposed photoresist, via molding in voids in a sacrificial material that have formed as a result of the sacrificial material mushrooming over carefully sized and located regions of dielectric material, via isotropic etching of a the tip material around carefully sized placed etching shields, via hot pressing, and the like.

    摘要翻译: 本发明的实施例涉及形成具有各种构造的微探针尖元件。 在一些实施例中,尖端由与探针本身相同的建筑材料形成,而在其它实施例中,尖端可以由不同的材料形成和/或可以包括涂层材料。 在一些实施例中,尖端在探针的主要部分之前形成,并且尖端形成在临时衬底附近或与临时衬底接触。 探针尖端图案化可以以各种不同的方式发生,包括例如通过在各向异性或各向异性蚀刻硅的图案化孔中模制,通过在暴露在光致抗蚀剂中的空隙中模制,通过在牺牲材料中的空隙中模制, 由于牺牲材料在电介质材料的精细尺寸和定位的区域上的形成,通过各种各向同性的蚀刻尖端材料,围绕小心尺寸放置的蚀刻屏蔽件,通过热压等形成。

    Method of making a contact
    8.
    发明授权
    Method of making a contact 有权
    联系方式

    公开(公告)号:US07363705B2

    公开(公告)日:2008-04-29

    申请号:US11028962

    申请日:2005-01-03

    IPC分类号: H01R9/00

    摘要: Embodiments of the present invention are directed to the formation of microprobe tips elements having a variety of configurations. In some embodiments tips are formed from the same building material as the probes themselves, while in other embodiments the tips may be formed from a different material and/or may include a coating material. In some embodiments, the tips are formed before the main portions of the probes and the tips are formed in proximity to or in contact with a temporary substrate. Probe tip patterning may occur in a variety of different ways, including, for example, via molding in patterned holes that have been isotropically or anisotropically etched silicon, via molding in voids formed in over exposed photoresist, via molding in voids in a sacrificial material that have formed as a result of the sacrificial material mushrooming over carefully sized and located regions of dielectric material, via isotropic etching of a the tip material around carefully sized placed etching shields, via hot pressing, and the like.

    摘要翻译: 本发明的实施例涉及形成具有各种构造的微探针尖元件。 在一些实施例中,尖端由与探针本身相同的建筑材料形成,而在其它实施例中,尖端可以由不同的材料形成和/或可以包括涂层材料。 在一些实施例中,尖端在探针的主要部分之前形成,并且尖端形成在临时衬底附近或与临时衬底接触。 探针尖端图案化可以以各种不同的方式发生,包括例如通过在各向异性或各向异性蚀刻硅的图案化孔中模制,通过在暴露在光致抗蚀剂中的空隙中模制,通过在牺牲材料中的空隙中模制, 由于牺牲材料在电介质材料的精细尺寸和定位的区域上的形成,通过各种各向同性的蚀刻尖端材料,围绕小心尺寸放置的蚀刻屏蔽件,通过热压等形成。

    Multi-Layer, Multi-Material Fabrication Methods for Producing Micro-Scale and Millimeter-Scale Devices with Enhanced Electrical and/or Mechanical Properties
    9.
    发明申请
    Multi-Layer, Multi-Material Fabrication Methods for Producing Micro-Scale and Millimeter-Scale Devices with Enhanced Electrical and/or Mechanical Properties 有权
    用于生产具有增强的电气和/或机械性能的微尺度和毫米级装置的多层,多材料制造方法

    公开(公告)号:US20110132767A1

    公开(公告)日:2011-06-09

    申请号:US12906970

    申请日:2010-10-18

    IPC分类号: C25D5/02 C25D5/48

    摘要: Some embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes for use in die level testing of semiconductor devices) from a core material and a shell or coating material that partially coats the surface of the structure. Other embodiments are directed to electrochemical fabrication methods for producing structures or devices (e.g. microprobes) from a core material and a shell or coating material that completely coats the surface of each layer from which the probe is formed including interlayer regions. Additional embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes) from a core material and a shell or coating material wherein the coating material is located around each layer of the structure without locating the coating material in inter-layer regions. Each of these groups of embodiments incorporate both the core material and the coating material during the formation of each layer and each layer is also formed with a sacrificial material that is removed after formation of all layers of the structure. In some embodiments the core material may be a genuine structural material while in others it may be only a functional structural material (i.e. a material that would be removed with sacrificial material if it were accessible by an etchant during removal of sacrificial material.

    摘要翻译: 本发明的一些实施方案涉及用于从芯材料和部分涂覆结构表面的壳或涂层材料形成结构或器件(例如用于半导体器件的晶片级测试的微探针)的电化学制造方法。 其它实施方案涉及用于从芯材和壳或涂层材料制造结构或器件(例如微探针)的电化学制造方法,其完全涂覆形成探针的每个层的表面,包括中间层区域。 本发明的另外的实施方案涉及用于从核心材料和壳或涂层材料形成结构或器件(例如微针)的电化学制造方法,其中涂层材料围绕结构的每一层定位,而不将涂层材料定位在相互之间, 层区域。 这些实施例组中的每一个在形成每个层期间都包括芯材料和涂层材料,并且每个层还形成有牺牲材料,该牺牲材料在形成所述结构的所有层之后被去除。 在一些实施例中,芯材料可以是真正的结构材料,而在其它实施例中,其可以仅是功能性结构材料(即,如果在去除牺牲材料期间可通过蚀刻剂获得牺牲材料,则该材料将被除去。

    Methods of forming three-dimensional structures having reduced stress and/or curvature
    10.
    发明授权
    Methods of forming three-dimensional structures having reduced stress and/or curvature 有权
    形成具有减小的应力和/或曲率的三维结构的方法

    公开(公告)号:US08808800B2

    公开(公告)日:2014-08-19

    申请号:US13409950

    申请日:2012-03-01

    IPC分类号: B05D3/00

    CPC分类号: B81C1/00666 C25D5/022

    摘要: Electrochemical fabrication processes and apparatus for producing single layer or multi-layer structures where each layer includes the deposition of at least two materials and wherein the formation of at least some layers includes operations for reducing stress and/or curvature distortion when the structure is released from a sacrificial material which surrounded it during formation and possibly when released from a substrate on which it was formed. Six primary groups of embodiments are presented which are divide into eleven primary embodiments. Some embodiments attempt to remove stress to minimize distortion while others attempt to balance stress to minimize distortion.

    摘要翻译: 用于生产单层或多层结构的电化学制造方法和装置,其中每个层包括至少两种材料的沉积,并且其中形成至少一些层包括当结构被释放时减少应力和/或曲率失真的操作 牺牲材料,其在形成期间包围它,并且可能当从其形成的基底释放时。 呈现了六个主要实施例的组,它们分为十一个主要实施例。 一些实施例尝试去除应力以最小化失真,而另一些实施例试图平衡应力以最小化失真。