公开(公告)号：US06447984B1

公开(公告)日：2002-09-10

申请号：US09498626

申请日：2000-02-07

申请人： Junji Tatsumi ,  Hiroshi Sugitani ,  Masami Ikeda ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Torachika Osada ,  Shuji Koyama ,  Haruhiko Terai ,  Masashi Miyagawa ,  Genji Inada ,  Hiroyuki Sugiyama ,  Ken Ikegame ,  Hiroaki Mihara ,  Miki Ito ,  Takashi Saito

发明人： Junji Tatsumi ,  Hiroshi Sugitani ,  Masami Ikeda ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Torachika Osada ,  Shuji Koyama ,  Haruhiko Terai ,  Masashi Miyagawa ,  Genji Inada ,  Hiroyuki Sugiyama ,  Ken Ikegame ,  Hiroaki Mihara ,  Miki Ito ,  Takashi Saito

IPC分类号： B41J200

CPC分类号： B41J2/14072 ,  B41J2/14024 ,  B41J2/1433 ,  B41J2/1604 ,  B41J2/162 ,  B41J2/1623 ,  B41J2/1626 ,  B41J2/1634 ,  B41J2/1643 ,  B41J2002/14362 ,  B41J2202/20

摘要： A method for manufacturing a liquid discharge head comprises the steps of providing a head main body having liquid flow paths, and an aperture surface having flow path openings communicated with the flow paths; providing a discharge port plate having extrusions each on the circumference of an inside opening communicated with each of the discharge ports, being on the inner face on the side opposite to the discharge port surface provided with discharge ports for discharging liquid, and a base having a substantially flat surface. For this method, the discharge port plate is arranged in a state of these surfaces formed integrally to be in contact; bonding the aperture surface and the inner face to fit the extrusions into the flow path openings by pressing the head main body and the base in the direction of the head main body and the base approaching each other with the discharge port plate between them; and separating the base from other members. With the method of manufacture thus structure, the liquid discharge head presents an excellent discharge efficiency by the provision of the extrusions that enter the flow paths from the orifice plate. It also becomes possible to manufacture a highly reliable liquid discharge head by a simpler manufacturing apparatus in a shorter period of time at lower costs.

摘要翻译： 一种液体排出头的制造方法包括以下步骤：提供具有液体流动路径的头主体和具有与流路连通的流路开口的开口面; 在与设置有用于排出液体的排出口的排出口表面相对的一侧的内表面上形成有与每个排出口连通的内部开口的圆周上的挤出口的排出口板，以及具有 基本平坦的表面。 对于该方法，排出口板被布置成这些表面整体形成为接触的状态; 通过使头主体和底座沿着头主体的方向按压头部主体和底座，底座与它们之间的排出口板彼此靠近，从而将开口面和内表面接合，以将挤压件装配到流动通道开口中; 并将基底与其它构件分离。 通过这样制造的制造方法，通过提供从孔板进入流路的挤出件，液体排出头具有优异的排出效率。 也可以通过更简单的制造装置在更短的时间内以更低的成本制造高可靠性的液体排出头。

公开(公告)号：US06745467B1

公开(公告)日：2004-06-08

申请号：US09500028

申请日：2000-02-08

申请人： Haruhiko Terai ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Torachika Osada ,  Masashi Miyagawa ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

发明人： Haruhiko Terai ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Torachika Osada ,  Masashi Miyagawa ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

IPC分类号： B21D5376

CPC分类号： B41J2/1623 ,  B41J2/1604 ,  B41J2/162 ,  B41J2/1634 ,  B41J2/1637 ,  B41J2/164 ,  B41J2002/14362 ,  Y10S29/047 ,  Y10T29/49083 ,  Y10T29/49401

摘要： A method for producing a liquid discharge head provided with a head main body including plural energy generating elements for generating energy for discharging liquid as a flying liquid droplet, and plural liquid paths in which the energy generating elements are respectively provided, and an orifice plate adjoined to the head main body and provided with plural discharge ports respectively communicating with the liquid paths and plural independent projections formed around the discharge ports and respectively corresponding to the discharge ports so as to enter into the liquid paths and to engage therewith. The method includes steps of forming the plural projections and the discharge ports while a continuous resinous film is transported; separating the film in a continuous manner in a predetermined size including the portion on which the discharge ports are formed, thereby preparing the orifice plate; and adjoining the orifice plate to the head main body.

摘要翻译： 一种液体排出头的制造方法，其特征在于，具备头主体，所述头主体具有多个用于产生作为飞散液滴排出液体的能量的能量产生元件，以及分别设置有能量产生元件的多个液体通路， 并且设置有分别与液体通道连通的多个排出口和形成在排出口周围并分别对应于排出口的多个独立突起，以进入液体通道并与其接合。 该方法包括在输送连续的树脂膜时形成多个突起和排出口的步骤; 以包括形成有排出口的部分的预定尺寸连续地分离膜，从而制备孔板; 并且将孔板邻接到头主体。

公开(公告)号：US06422686B1

公开(公告)日：2002-07-23

申请号：US09576612

申请日：2000-05-24

申请人： Hiroyuki Ishinaga ,  Masami Kasamoto ,  Torachika Osada ,  Shuji Koyama ,  Haruhiko Terai ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

发明人： Hiroyuki Ishinaga ,  Masami Kasamoto ,  Torachika Osada ,  Shuji Koyama ,  Haruhiko Terai ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

IPC分类号： B41J214

CPC分类号： B41J2/14024 ,  B41J2/1433 ,  B41J2/1604 ,  B41J2/1623 ,  B41J2/1634 ,  B41J2/1637

摘要： In a liquid discharge head having an orifice plate in which a plurality of discharge ports for discharging liquid droplets therethrough are arranged, and a head body provided with a plurality of flow paths communicating with the plurality of discharge ports, a liquid chamber for supplying liquid to the plurality of flow paths, and a plurality of energy generation elements disposed correspondingly to the plurality of flow paths and generating energy for discharging the liquid droplets, the orifice plate being joined to the joined surface of the head body in which the communication ports of the flow paths communicating with the discharge ports are disposed, the orifice plate is formed with wall-shaped convex portions protruding from the inner peripheral portions of the discharge ports and having at least a portion thereof entering from the communication ports into the flow paths, and the width of the wall-shaped convex portions is greater in the portions thereof parallel to the row direction in which the plurality of discharge ports are arranged than in the portions thereof orthogonal to the row direction.

摘要翻译： 在具有孔板的液体排出头中，所述孔板配置有用于排出液滴的多个排出口，以及设置有与所述多个排出口连通的多个流路的头部主体， 所述多个流路，以及与所述多个流路对应配置的多个能量产生元件，并产生用于排出液滴的能量，所述孔板与所述头体的接合面接合， 设置与排出口连通的流路，孔板形成有从排出口的内周部突出的壁状的凸部，其至少一部分从连通口进入流路， 壁状凸部的宽度在平行于行方向的部分较大 其中多个排出口被排列在与行方向正交的部分中。

公开(公告)号：US06431682B1

公开(公告)日：2002-08-13

申请号：US09576246

申请日：2000-05-24

申请人： Torachika Osada ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Haruhiko Terai ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

发明人： Torachika Osada ,  Masami Kasamoto ,  Hiroyuki Ishinaga ,  Haruhiko Terai ,  Genji Inada ,  Junji Tatsumi ,  Hiroyuki Sugiyama ,  Ken Ikegame

IPC分类号： B41J214

CPC分类号： B41J2/1634 ,  B41J2/1433 ,  B41J2/1604 ,  B41J2/162 ,  B41J2/1623 ,  B41J2/1637 ,  B41J2202/21

摘要： It is an object of the present invention to ensure a desired precision in positioning an orifice plate with respect to liquid flow paths of a head main body, so as to prevent a failure liquid discharge which will possibly be caused due to a problem involved in a process of forming the orifice holes. In detail, a head main body is formed on the lower wall thereof a plurality of heating elements, has a plurality of liquid flow paths formed by dividing an internal space with a plurality of liquid flow path walls and arranged in parallel relationship with one another. On either side of the plurality of the liquid flow paths there are formed two dummy liquid flow paths. An orifice plate is formed with a plurality of orifice holes arranged in parallel with one another for discharging ink. Further, on either side of the plurality of the orifice holes there are formed two projected portions so shaped that they are capable of engaging with the opening ends of the dummy liquid flow paths. Each of the projected portions is formed with a dummy orifice hole which is not used for discharging ink during recording operation. A desired positioning can be effected by engaging the projected portions of the orifice plate with the dummy liquid flow paths.

摘要翻译： 本发明的目的是确保孔板相对于头主体的液体流动路径的定位所需的精度，以防止由于涉及的问题而可能引起的液体排出不良 形成孔口的过程。 详细地说，头主体在其下壁上形成有多个加热元件，具有通过将内部空间与多个液体流道壁分开并且彼此平行地布置而形成的多个液体流动通道。 在多个液体流动路径的任一侧上形成两个虚拟液体流动路径。 孔板形成有彼此平行布置的多个孔口，用于排出油墨。 此外，在多个孔口的任一侧上形成有两个突出部，其形状使得它们能够与虚拟液体流动路径的开口端接合。 每个突出部分都形成有在记录操作期间不用于排出墨水的虚拟孔口孔。 可以通过将孔板的突出部分与虚拟液体流动路径接合来实现期望的定位。

公开(公告)号：US06527377B1

公开(公告)日：2003-03-04

申请号：US09483954

申请日：2000-01-18

申请人： Ken Ikegame ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Shuji Koyama ,  Masashi Miyagawa ,  Junji Tatsumi ,  Hiroaki Mihara ,  Miki Ito

发明人： Ken Ikegame ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Shuji Koyama ,  Masashi Miyagawa ,  Junji Tatsumi ,  Hiroaki Mihara ,  Miki Ito

IPC分类号： B41J205

CPC分类号： B41J2/1632 ,  B41J2/14024 ,  B41J2/1433 ,  B41J2/1604 ,  B41J2/1623 ,  B41J2/1631 ,  B41J2/1634 ,  B41J2/1635 ,  B41J2/1637 ,  B41J2202/11 ,  B41J2202/21

摘要： A liquid discharge head having plural liquid paths and plural discharge openings is formed by joining an adhesion face of an orifice plate with an adhesion face of a head main body. The liquid paths are provided in the head main body, and the adhesion face of the head main body has apertures of the liquid paths. The adhesion face of the orifice plate has recessed portions and protruding portions. The protruding portions have a shape corresponding to the cross-sectional shape of the liquid paths, and the discharge openings are provided in the protruding portions. The protruding portions or parts thereof fit into the liquid paths, and are inserted into the liquid paths for joining the adhesion face of the orifice plate with the adhesion face of the head main body.

摘要翻译： 通过将孔板的粘合面与头主体的粘合面接合而形成具有多个液体通道和多个排出口的排液头。 液体通道设置在头主体中，头主体的粘附面具有液体通道的孔。 孔板的粘合面具有凹部和突出部。 突出部分具有与液体通道的横截面形状对应的形状，并且排出口设置在突出部分中。 其突出部分或部分装配到液体通道中，并插入到用于将孔板的粘合面与头主体的粘合面接合的液体通道中。

公开(公告)号：US06659588B2

公开(公告)日：2003-12-09

申请号：US10222875

申请日：2002-08-19

申请人： Ken Ikegame ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Shuji Koyama ,  Masashi Miyagawa ,  Junji Tatsumi ,  Hiroaki Mihara ,  Miki Ito

发明人： Ken Ikegame ,  Yoshiaki Suzuki ,  Toshio Kashino ,  Shuji Koyama ,  Masashi Miyagawa ,  Junji Tatsumi ,  Hiroaki Mihara ,  Miki Ito

IPC分类号： B41J2015

CPC分类号： B41J2/1632 ,  B41J2/14024 ,  B41J2/1433 ,  B41J2/1604 ,  B41J2/1623 ,  B41J2/1631 ,  B41J2/1634 ,  B41J2/1635 ,  B41J2/1637 ,  B41J2202/11 ,  B41J2202/21

摘要： A liquid discharge head having plural liquid paths and plural discharge openings is formed by joining an adhesion face of an orifice plate with an adhesion face of a head main body—The liquid paths are formed upon joining an element substrate and a ceiling substrate which comprise the head main body. Apertures of the liquid paths are provided in the adhesion face of the head main body, and a protruding portion is provided in the adhesion face of the orifice plate. The protruding portion has a shape corresponding to the cross-sectional shape of one of the liquid paths, and one of the discharge openings is provided in the protruding portion. The protruding portion or a part thereof fits into one of the liquid paths, and is inserted into the liquid path for joining the adhesion face of the orifice plate with the adhesion face of the head main body.

摘要翻译： 通过将孔板的粘合面与头主体的粘合面接合而形成具有多个液体通道和多个排出口的液体排出头 - 液体通路在连接元件基板和天花板基板时形成， 头部主体。 液体通道的孔口设置在头主体的粘附面上，并且突出部分设置在孔板的粘合面中。 突出部具有与一个液体通道的横截面形状对应的形状，并且在突出部中设置一个排出口。 突出部分或其一部分配合到一个液体通道中，并且插入到用于将孔板的粘合面与头主体的粘合面接合的液体路径中。

公开(公告)号：US06328420B1

公开(公告)日：2001-12-11

申请号：US09110025

申请日：1998-07-02

申请人： Shuji Koyama ,  Kazuaki Masuda ,  Ken Ikegame ,  Hiroaki Mihara ,  Toshio Kashino ,  Hiroyuki Ishinaga

发明人： Shuji Koyama ,  Kazuaki Masuda ,  Ken Ikegame ,  Hiroaki Mihara ,  Toshio Kashino ,  Hiroyuki Ishinaga

IPC分类号： B41J2135

CPC分类号： B41J2/1625 ,  B41J2/162 ,  B41J2/1643 ,  B41J2202/03

摘要： A method for manufacturing an orifice plate used for a liquid discharge provided with discharge port for discharging liquid comprises the steps of preparing a non-conductive plate having recessed portion formed on the circumference of the flat portion corresponding to the discharge port, forming a first conductive material peelable from the non-conductive plate only in the recessed portion of the non-conductive plate, forming a plate member by plating the first conductive material with a second conductive material by electroforming method after the formation of the first conductive material, and obtaining the orifice plate having the discharge port by peeling off the plate member from the non-conductive plate. With the method thus arranged, it is possible to materialize the same precision as in the glass mask used for photolithography, and make the variation of orifice areas smaller for the formation of highly densified orifices.

摘要翻译： 一种用于制造用于液体排出口的孔板的方法，其具有用于排出液体的排出口，包括以下步骤：制备具有形成在与排出口对应的平坦部分的圆周上的凹部的非导电板，形成第一导电 仅在非导电板的凹部中从非导电板剥离的材料，在形成第一导电材料之后，通过电铸法通过用第二导电材料电镀第一导电材料形成板构件，并且获得 通过从非导电板剥离板构件而具有排出口的孔板。 通过如此布置的方法，可以实现与用于光刻的玻璃掩模相同的精度，并且使得孔面积的变化更小以形成高密度孔。

公开(公告)号：US06397466B1

公开(公告)日：2002-06-04

申请号：US09340462

申请日：1999-06-28

申请人： Shuji Koyama ,  Junji Tatsumi ,  Ken Ikegame ,  Hiroaki Mihara ,  Miki Ito

发明人： Shuji Koyama ,  Junji Tatsumi ,  Ken Ikegame ,  Hiroaki Mihara ,  Miki Ito

IPC分类号： B21D5376

CPC分类号： B41J2/164 ,  B23K26/382 ,  B23K26/389 ,  B23K26/40 ,  B23K2103/02 ,  B23K2103/05 ,  B23K2103/08 ,  B23K2103/10 ,  B23K2103/12 ,  B23K2103/16 ,  B23K2103/26 ,  B23K2103/42 ,  B23K2103/50 ,  B41J2/162 ,  B41J2/1625 ,  B41J2/1628 ,  B41J2/1629 ,  B41J2/1634 ,  B41J2202/21 ,  Y10T29/49165 ,  Y10T29/49401

摘要： A method for manufacturing an orifice plate with a plate material having a through hole arranged to become an orifice for discharging liquid comprises the steps of arranging a resin layer in a position corresponding to the through hole on the surface of a conductive substrate in a configuration corresponding to the through hole in a thickness corresponding at least to the lenght of the through hole, forming a metallic layer by means of electro-forming on the exposed surface of a portion of the conductive substrated corresponding to the plate material in a thickness corresponding to the thickness of the plate material in order to obtain the metallic layer in a state where the resin layer is filled in the through hole portion, applying water repellent resin to the surface of the metallic layer having the resin layer filled therein, peeling off the metallic layer from the conductive substrate together with the resin layer to obtain the plate material in a state where the through hole portion is filled with the resin layer, and removing by laser irradiation the resin layer portion of the plate material in a state where the resin layer is filled in the through hole portion having the water repellent layer coated on the surface in order to form the through hole.

摘要翻译： 用于制造具有布置成成为用于排出液体的孔口的通孔的板材的孔板的方法包括以下步骤：在对应于导电基板的表面上的通孔的与通孔相对应的位置中配置树脂层 以至少对应于通孔的长度的方式通孔，通过电铸形成金属层，所述金属层在对应于所述板材的所述导电材料的一部分的所述暴露表面上的厚度对应于 为了在树脂层填充在通孔部分的状态下获得金属层，在其中填充有树脂层的金属层的表面上施加防水树脂，剥离金属层， 从导电性基板与树脂层一起获得板状材料，其状态为通孔端口 离子被树脂层填充，并且在树脂层填充在具有涂覆在表面上的防水层的通孔部分中的状态下通过激光照射去除板材的树脂层部分，以形成通孔 孔。

公开(公告)号：US06220688B1

公开(公告)日：2001-04-24

申请号：US08949704

申请日：1997-10-14

申请人： Shin Ishimatsu ,  Haruhiko Terai ,  Masafumi Takimoto ,  Akira Goto ,  Junji Tatsumi ,  Hiroshi Koshikawa ,  Toshinori Hasegawa ,  Ken Ikegame

发明人： Shin Ishimatsu ,  Haruhiko Terai ,  Masafumi Takimoto ,  Akira Goto ,  Junji Tatsumi ,  Hiroshi Koshikawa ,  Toshinori Hasegawa ,  Ken Ikegame

IPC分类号： B41J2015

CPC分类号： B41J2/14024 ,  B41J2/1604 ,  B41J2/1623 ,  B41J2/1634

摘要： A liquid jet recording head comprises a first substrate having a plurality of discharge energy generating devices formed thereon, and a second substrate having a discharge opening plate provided with a plurality of discharge openings for discharging ink, and recessed portions becoming ink flow paths conductively connected with said discharge openings, and a common liquid chamber for retaining ink to be supplied to each of said discharge openings, respectively. The ink flow paths and common liquid chamber are formed by joining the first substrate and second substrate with the discharge energy generating devices of the first substrate facing the recessed portions becoming ink flow paths of the second substrate, at the same time, the joint between the first substrate and second substrate being sealed by sealing compound, and fine grains inclusively residing on the joint between the first substrate and second substrate. With the liquid jet recording head thus structured, there is no possibility that sealing compound flows into the ink flow paths and discharge openings even if the joint between the first and second substrates are sealed by sealing compound, and that any defective prints take place. The production yield in the sealing step of manufacture is increased, at the same time, the controlling burden is lightened.

摘要翻译： 液体喷射记录头包括具有形成在其上的多个排出能量产生装置的第一基板和具有排放开口板的第二基板，该排出开口板设置有用于排出墨水的多个排出口，并且凹部成为墨流动路径， 所述排出口和用于保持供给到每个所述排出口的油墨的公共液体室。 油墨流路和公共液体室通过将第一基板的面向凹部的排出能量产生装置与第二基板接合而形成为第二基板的墨流路，同时， 第一基板和第二基板被密封化合物密封，并且细颗粒包含在第一基板和第二基板之间的接合部上。 利用如此构成的液体喷射记录头，即使第一和第二基板之间的接合被密封剂密封，密封化合物也不会流入墨水流动通道和排出口，并且发生任何有缺陷的印刷品。 制造密封步骤中的生产率提高，同时减轻了控制负担。

公开(公告)号：US08528209B2

公开(公告)日：2013-09-10

申请号：US12943776

申请日：2010-11-10

申请人： Ken Ikegame ,  Hiroaki Mihara

发明人： Ken Ikegame ,  Hiroaki Mihara

IPC分类号： B21D53/76 ,  B23P17/00 ,  B41J2/135 ,  B41J2/05

CPC分类号： B41J2/162 ,  B41J2/1404 ,  B41J2/1623 ,  B41J2/1625 ,  B41J2/1631 ,  B41J2/1639 ,  B41J2/1642 ,  B41J2/1643 ,  B41J2/1646 ,  B41J2002/14411

摘要： A method for manufacturing a discharge port member used in a liquid discharge head, comprising in the following order, preparing a substrate at least whose surface is conductive, the substrate having, formed on said surface, a first insulating resist for forming a discharge port and a second insulating resist for forming a recessed portion of a wall of a flow path, forming on surface a first plating layer by plating using said first resist and said second resist as a mask, removing said second resist, forming a second plating layer on an exposed portion of said substrate from which said second resist has been removed, said second plating layer being formed by plating using said first resist as a mask, said second plating layer forming said recessed portion of said wall, and removing said first resist to form said discharge port and removing said substrate.

摘要翻译： 一种用于制造在液体排出头中使用的排出口构件的方法，包括以下顺序制备至少其表面导电的基底，所述基底在所述表面上形成有用于形成排出口的第一绝缘抗蚀剂， 用于形成流路壁的凹陷部分的第二绝缘抗蚀剂，通过使用所述第一抗蚀剂和所述第二抗蚀剂作为掩模通过电镀形成第一镀层，去除所述第二抗蚀剂，在第二镀层上形成第二镀层 所述第二镀层通过使用所述第一抗蚀剂作为掩模进行电镀而形成，所述第二镀层形成所述壁的所述凹部，并且除去所述第一抗蚀剂以形成所述第二镀层， 排出口并移除所述衬底。