摘要:
Disclosed are mechanisms are provided for determining whether a particular integrated circuit (IC) pattern is susceptible to systematic failure, e.g., due to process fluctuations. In one embodiment, final resist patterns for such IC pattern are simulated using a sparse type simulator under various process settings. The sparse type simulator uses a model (e.g., a variable threshold resist model) for a particular photolithography process in which the IC pattern is to be fabricated. The model is generated from measurements taken from a plurality of simulated structures output from a rigorous type simulator. The simulated final resist patterns may then be analyzed to determine whether the corresponding IC pattern is susceptible to systematic failure. After an IC pattern which is susceptible to systematic failure has been found, a test structure may be fabricated from a plurality of IC patterns or cells. The cells of the test structure are arranged to have a particular pattern of voltage potential or brightness levels during a voltage contrast inspection. Mechanisms for quickly inspecting such test structures to thereby predict systematic yield of a product device containing patterns similar to the test structure cells are also disclosed.
摘要:
The invention relates generally to electrodeposition apparatus and methods. When depositing films via electrodeposition, where the substrate has an inherent resistivity, for example, sheet resistance in a thin film, methods and apparatus of the invention are used to electrodeposit materials onto the substrate by forming a plurality of ohmic contacts to the substrate surface and thereby overcome the inherent resistance and electrodeposit uniform films. Methods and apparatus of the invention find particular use in solar cell fabrication.
摘要:
The invention relates generally to methods of fabricating photovoltaic stack structures. Methods of the invention find particular use in solar cell fabrication. The performance of a photovoltaic stack can be improved by independent control of fabrication conditions during stack formation, particularly depositing window layers after formation of absorber layers where fabrication conditions of absorber layers would otherwise detrimentally affect quantum grain structures of window layers.
摘要:
Disclosed are methods and apparatus for automatically filtering out physical defects from electrical defects that are found during a voltage contrast inspection of a test structure on a semiconductor device.
摘要:
Disclosed are methods and apparatus for sampling defects. A test chip having a plurality of test structures is provided that is designed so that defect sampling may be customized to obtain different critical areas from the test chip. Each test structure is conceptually divided into a plurality of unit cells (e.g., a pair of grounded and floating conductive lines). The defects of a percentage of unit cells may then be sampled for each test structure to conceptually form a sub test structure that has a different size than the original test structure. The percentage of unit cells that are sampled for each test structure is chosen so as to achieve a specific critical area curve. The defects from each sampled set of unit cells may then combined to determine yield for a product chip having the same specific critical area curve. These defect sampling techniques are customizable for different product chips having different critical areas to thereby predict product yield for such product chips using the same test chip. In general terms, a first set of unit cells may be sampled from the test structures to predict yield for a product chip having a first critical area, and a second different set of unit cells may be sampled to predict yield for a product chip having a second critical area. The test structures may have different characteristics, such a different line widths and spacing, that are sampled for defects to provide different critical area curves. In other specific implementations, one or more test structure may have one or more attributes that affect systematic yield, as compared to random attributes which affect random yield.
摘要:
The invention relates generally to electrodeposition apparatus and methods. When depositing films via electrodeposition, where the substrate has an inherent resistivity, for example, sheet resistance in a thin film, methods and apparatus of the invention are used to electrodeposit materials onto the substrate by forming a plurality of ohmic contacts to the substrate surface and thereby overcome the inherent resistance and electrodeposit uniform films. Methods and apparatus of the invention find particular use in solar cell fabrication.
摘要:
An improved voltage contrast test structure is disclosed. In general terms, the test structure can be fabricated in a single photolithography step or with a single reticle or mask. The test structure includes substructures which are designed to have a particular voltage potential pattern during a voltage contrast inspection. For example, when an electron beam is scanned across the test structure, an expected pattern of intensities are produced and imaged as a result of the expected voltage potentials of the test structure. However, when there is an unexpected pattern of voltage potentials present during the voltage contrast inspection, this indicates that a defect is present within the test structure. To produce different voltage potentials, a first set of substructures are coupled to a relatively large conductive structure, such as a large conductive pad, so that the first set of substructures charges more slowly than a second set of substructures that are not coupled to the relatively large conductive structure. Mechanisms for fabricating such a test structure are also disclosed. Additionally, searching mechanisms for quickly locating defects within such a test structure, as well as other types of voltage contrast structures, during a voltage contrast inspection are also provided.
摘要:
Disclosed is test structure that can be fabricated with minimal photolithography masking steps and in which defects may be localized to specific layers. Mechanisms for fabricating such test structures are also provided. In one embodiment, a semiconductor test structure suitable for a voltage contrast inspection is provided. The test structure includes one or more test layers corresponding to one or more product layers selected from a plurality of product layers of an integrated circuit (IC) product structure. The number of the selected one or more test layers is less than a total number of the plurality of product layers of the product structure, and the test layers include at least a first portion that is designed to have a first potential during the voltage contrast inspection and a second portion that is designed to have a second potential during the voltage contrast inspection. The first potential differs from the second potential. The selected one or more test layers which correspond to product layers are selected from the plurality of product layers such that defects found in the test layers of the test structure during the voltage contrast inspection represent a prediction of defects in the corresponding product structure.
摘要:
The invention relates generally to methods of repairing defects in thin films. Void defects in thin films are repaired using methods that take advantage of substrate manufacturing protocols rather than conventional superstrate manufacturing protocols. Methods described herein are simple, robust and compatible with existing processes and equipment used in the manufacture of superstrate devices.
摘要:
The invention relates generally to electrodeposition apparatus and methods. When depositing films via electrodeposition, where the substrate has an inherent resistivity, for example, sheet resistance in a thin film, methods and apparatus of the invention are used to electrodeposit materials onto the substrate by forming a plurality of ohmic contacts to the substrate surface and thereby overcome the inherent resistance and electrodeposit uniform films. Methods and apparatus of the invention find particular use in solar cell fabrication.