摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
A process for producing thermoplastic vulcanizates, the process comprising (i) dynamically vulcanizing a rubber with a curative in a first stage, where the rubber is within a blend that includes the rubber, a thermoplastic resin, and the curative, where said step of dynamically vulcanizing occurs at a temperature at or above the melting point of the thermoplastic resin, where said step of dynamically vulcanizing employs a peroxide curative, and where said rubber includes polymeric units deriving from 5-vinyl-2-norbornene, (ii) continuing said step of dynamically vulcanizing to cause phase inversion of the blend to thereby convert the thermoplastic resin into a continuous phase, (iii) maintaining the blend at or above the melting point of the thermoplastic resin after the phase inversion, and (iv) introducing molten thermoplastic resin into the blend in a second stage, where said step of introducing molten thermoplastic resin occurs after phase inversion but before the blend is cooled to a temperature below the melting point of the thermoplastic resin.
摘要:
The disclosure is directed to a thermoplastic vulcanizate composition comprising a dynamically-cured rubber; from about 20 to about 300 parts by weight of a thermoplastic resin per 100 parts by weight rubber and from about 30 to about 250 parts by weight additional oil per 100 parts by weight rubber; wherein the rubber comprises a multimodal polymer composition cured with a curing agent, the multimodal polymer composition comprising 45 to 75 wt % of a first polymer fraction and 25 to 55 wt % of a second polymer fraction, each comprising ethylene, a C3-C10 alpha-olefin, and a non-conjugated diene. A method of producing the thermoplastic vulcanizate is also disclosed.
摘要:
This invention relates to processes for the preparation of a dynamically vulcanized alloy comprising at least one isobutylene-containing elastomer and at least one thermoplastic resin. More specifically, the processes produce dynamically vulcanized alloys with unique morphological features which have good impermeability and low temperature flexibility.
摘要:
A process for producing a thermoplastic elastomer composition, the process comprising synthesizing an elastomeric copolymer by polymerizing ethylene, an α-olefin, and optionally a diene monomer within the gas phase to thereby produce a gas-phase elastomeric copolymer, blending the gas-phase elastomeric copolymer with a thermoplastic polymer to form a mix of the elastomeric copolymer and thermoplastic polymer, and dynamically vulcanizing the gas-phase elastomeric copolymer within the mix of the elastomeric copolymer and thermoplastic polymer.
摘要:
A process for producing a thermoplastic elastomer composition, the process comprising synthesizing an elastomeric copolymer by polymerizing ethylene, an α-olefin, and optionally a diene monomer within the gas phase to thereby produce a gas-phase elastomeric copolymer, blending the gas-phase elastomeric copolymer with a thermoplastic polymer to form a mix of the elastomeric copolymer and thermoplastic polymer, and dynamically vulcanizing the gas-phase elastomeric copolymer within the mix of the elastomeric copolymer and thermoplastic polymer.
摘要:
The invention described is a process for the preparation of dynamically vulcanized thermoplastic elastomers comprising melt processing under shearing conditions in melt reaction extruder, A) at least one thermoplastic resin, B) at least one vulcanizable gas-phase elastomer having a Mooney viscosity (ML1+4(125° C.)) of from about 65 to about 450, C) a curing agent or agents, and D) process oil, wherein said process oil D) is added to the extruder in at least three oil injection positions located a) at least one location before or within the first 15% of the total length of the extruder; b) at least one other location prior to, at or within 10% total extruder length after the onset of the vulcanization of said gas-phase elastomer; and c) at least one location subsequent to the location of the point at which the vulcanization of said gas-phase elastomer is substantially completed; wherein the direct oil injection locations into the extruder are positioned at or immediately before one or more distributive mixing elements, which distributive mixing elements are immediately followed by one or more dispersive mixing elements. Thermoplastic vulcanizates capable of being extrusion molded with a smooth surface and low surface spot count, in addition to excellent elastomeric properties, are obtained through the use of the process described.
摘要:
The disclosure is directed to a thermoplastic vulcanizate composition comprising a dynamically-cured rubber; from about 20 to about 300 parts by weight of a thermoplastic resin per 100 parts by weight rubber and from about 30 to about 250 parts by weight additional oil per 100 parts by weight rubber; wherein the rubber comprises a multimodal polymer composition cured with a curing agent, the multimodal polymer composition comprising 45 to 75 wt % of a first polymer fraction and 25 to 55 wt % of a second polymer fraction, each comprising ethylene, a C3-C10 alpha-olefin, and a non-conjugated diene. A method of producing the thermoplastic vulcanizate is also disclosed.
摘要:
A process for preparing modified thermoplastic vulcanizate compositions, the process comprising the steps of introducing molten thermoplastic vulcanizate and a free-radical source, where the thermoplastic vulcanizate includes cured rubber dispersed within a thermoplastic matrix.