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公开(公告)号：US07459032B2
公开(公告)日：2008-12-02
申请号：US10166647
申请日：2002-06-12
IPC分类号： C23C22/00
CPC分类号： C10M105/24 , B21C9/00 , B21J3/00 , B22F1/0059 , B22F2003/026 , C10M129/40 , C10M173/02 , C10M2201/02 , C10M2207/125 , C10M2207/126 , C10M2207/129 , C10N2210/00 , C10N2210/01 , C10N2210/02 , C10N2240/402 , C10N2240/403 , C10N2240/404 , C10N2240/405 , C10N2240/406 , C10N2240/407 , C10N2240/408 , C10N2240/409 , C10N2250/121
摘要： A pressurizing forming process includes the steps of applying a higher fatty acid-based lubricant on a surface of a metallic workpiece and/or a forming surface of a forming tool, and forming, wherein a lubricating film including metallic soap is formed on a pressurized-and-contacted interface, at which the surface of the metallic workpiece and the surface of the forming tool are pressed against and are brought into contact with each other, in forming the metallic workpiece by pressurizing with the forming tool. The metallic workpiece and/or the forming tool can be heated prior to or in the forming step.
摘要翻译： 一种加压成型方法包括以下步骤：在金属制工件的表面和/或成形工具的成形表面上施加高级脂肪酸类润滑剂，以及成型，其中在加压成型工序上形成包含金属皂的润滑膜， 金属制工件的表面和成形工具的表面在其上相互接触地接触，并且通过用成形工具加压来形成金属工件。 金属工件和/或成形工具可以在成型步骤之前或之中加热。
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公开(公告)号：US07083760B2
公开(公告)日：2006-08-01
申请号：US09927323
申请日：2001-08-13
IPC分类号： B22F3/02
CPC分类号： B22F3/02 , B22F2003/026 , B22F2003/145
摘要： This invention provides a method of forming a powder compact which can produce a high density compact under a high pressure and at the same time can reduce pressure for ejecting the compact from a die.This method comprises the application step of applying a higher fatty acid lubricant to an inner surface of a heated die, and the compaction step of filling metal powder into the die and compacting the metal powder under such a pressure as to force the higher fatty acid lubricant to be chemically bonded with the metal powder and form a metallic soap coating. Since the metallic soap coating is formed between the die and a compact, friction force between the die and the compact is decreased and ejecting pressure can be remarkably decreased despite of compaction with high pressure. Besides, a high density compact can be obtained owing to the compaction with high pressure.
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公开(公告)号：US5881357A
公开(公告)日：1999-03-09
申请号：US825388
申请日：1997-03-28
CPC分类号： B22F3/004 , B30B15/304 , G01F11/18 , B22F2999/00 , Y10S29/031
摘要： A method and apparatus for filling a cavity with powder wherein a pipe having holes for discharging gas is disposed in a powder box and gas is discharged into the powder in the powder box as the powder enters the cavity so that particles of the powder are movable relative to each other. Due to the gas discharge, the powder can enter the cavity smoothly without whirling up in the cavity and settling unevenly, so that a filling time period is shortened and a particle size distribution in the cavity is uniform.
摘要翻译： 一种用于用粉末填充空腔的方法和装置，其中具有用于排出气体的孔的管设置在粉盒中，并且当粉末进入空腔时气体被排放到粉盒中的粉末中，使得粉末的颗粒可相对移动 对彼此。 由于气体排出，粉末可以平滑地进入空腔，而不会在空腔中旋转并且不均匀地沉降，使得填充时间段缩短并且空腔中的粒度分布是均匀的。
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公开(公告)号：US06903641B2
公开(公告)日：2005-06-07
申请号：US10466101
申请日：2002-01-17
申请人： Mikio Kondo , Shin Tajima , Takeshi Hattori , Yoji Awano , Hiroshi Okajima
发明人： Mikio Kondo , Shin Tajima , Takeshi Hattori , Yoji Awano , Hiroshi Okajima
CPC分类号： B22F1/0062 , B22F1/0059 , B22F2998/00 , H01F1/14783 , H01F1/24 , H01F3/08 , H01F41/0246 , Y10T29/4902 , Y10T29/49071 , Y10T29/49073
摘要： The present invention is characterized in that, in a powder magnetic core obtained by compaction of an iron-based magnetic powder covered with an insulation film, a saturation magnetization Ms is Ms≧1.9 T in a 1.6 MA/m magnetic field; a specific resistance ρ is ρ≧1.5 μΩm; a magnetic flux density B2k is B2k≧1.1 T in a 2 kA/m magnetic field; and a magnetic flux density B10k is B10k≧1.6 T in a 10 kA/m magnetic field. In accordance with the present invention, it has been possible to industrially carry out compacting iron-based magnetic powders under remarkably high compacting pressures. As a result, high-performance powder magnetic cores are obtained which have a high density, and which are good in terms of the specific resistance and magnetic permeability.
摘要翻译： 本发明的特征在于，在通过压制被绝缘膜覆盖的铁基磁性粉末而获得的粉末磁芯中，在1.6MA / m的磁场中，饱和磁化强度Ms为Ms> = 1.9T; 比电阻rho = 1.5 muOmegam; 在2kA / m的磁场中，磁通密度B 2k 2是B 2k 2 / N 2 = 1.0; 并且在10kA / m的磁场中磁通密度B 10 k S是B 10k N = 1.6T。 根据本发明，可以在显着高的压实压力下工业上实施压制铁基磁性粉末。 结果，获得了高密度的高性能粉末磁芯，并且在电阻率和磁导率方面是良好的。
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5.发明授权Composite powder filling method and composite powder filling device, and composite powder molding method and composite powder molding device 有权复合粉末填充方法和复合粉末填充装置，复合粉末成型法和复合粉末成型装置公开(公告)号：US07175404B2
公开(公告)日：2007-02-13
申请号：US10475964
申请日：2002-03-27
IPC分类号： B22F3/02
CPC分类号： B22F3/004 , B22F2998/00 , B22F2999/00 , B30B15/304 , B30B15/306 , B22F7/06
摘要： The present invention is an apparatus for filling a multi-powder including a powder box (10) including a plurality of powder chambers storing a plurality of powders whose constituent compositions differ in a divided manner, and a gas feed pipe (14) disposed on the bottom side of the powder chamber and having an introducing hole for introducing a gas, wherein it can fill a plurality of the powders into a cavity (24) at once through the bottom openings of the powder box by introducing a gas through the introducing hole to substantially equalize the respective flow resistances of a plurality of the powders. Thus, it is possible to fill the powders whose constituent compositions differ at once without disposing them in a mixed manner.
摘要翻译： 本发明是一种用于填充多粉末的装置，其包括：粉盒（10），其包括多个粉末室，所述多个粉末室存储多个粉碎物，所述多个粉末组成成分组成不同的粉末;以及气体供给管（14） 并且具有用于引入气体的引入孔，其中可以通过将气体通过引入孔引入到粉末箱的底部开口中而将多个粉末一次填充到空腔（24）中，从而将空气引入到空腔（24） 基本均衡多个粉末的相应的流动阻力。 因此，可以将其组成成分不同的粉末以不混合的方式填充而成。
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6.发明授权Nitride type, rare earth magnet materials and bonded magnets formed therefrom 有权氮化物型，稀土磁体材料和由其形成的粘结磁体公开(公告)号：US06413327B1
公开(公告)日：2002-07-02
申请号：US09463430
申请日：2000-03-13
申请人： Hiroshi Okajima , Masahiro Tobise , Mikio Shindo
发明人： Hiroshi Okajima , Masahiro Tobise , Mikio Shindo
IPC分类号： H01F1055
CPC分类号： H01F1/059 , H01F1/0596
摘要： A nitride-type, rare earth magnet material having a basic composition represented by R&agr;T100-(&agr;+&bgr;+&ggr;+&dgr;)M&bgr;B&ggr;N&dgr; (atomic %), wherein R is at least one rare earth element including Y, as a rare earth element Sm must be present, T is Fe alone or a combination of Fe and Co and/or Ni, M is at least one element selected from the group consisting of Al, Ti, V, Cr, Mn, Cu, Ga, Zr, Nb, Mo, Hf, Ta, W and Zn, 6≦&agr;≦15, 0.5≦&bgr;≦10, 0≦&ggr;≦4, and 4≦&dgr;≦30, which is substantially composed of a hard magnetic phase of an R2T17-type structure having an average crystal grain size of 0.01-1 &mgr;m, an average area ratio of &agr;-Fe being 5% or less.
摘要翻译： 具有由RalphaT100-（α+β+γ+δ）MbetaBgammaNdelta（原子％）表示的碱性组成的氮化物型稀土磁体材料，其中R是至少一种包含Y的稀土元素作为稀土元素Sm 必须存在，T是单独的Fe或Fe和Co和/或Ni的组合，M是选自Al，Ti，V，Cr，Mn，Cu，Ga，Zr，Nb中的至少一种元素， Mo，Hf，Ta，W和Zn，6 <=α= 15,0.5 <=β= 10,0 <=γ<= 4和4 <=Δ≤30，其基本上由硬 具有平均晶粒尺寸为0.01-1μm的R2T17型结构的磁性相，α-Fe的平均面积比为5％以下。
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7.发明授权Resin-bonded magnet, its product, and ferrite magnet powder and compound used therefor 失效树脂粘结磁体，其产品和铁氧体磁体粉末及其化合物公开(公告)号：US06537463B2
公开(公告)日：2003-03-25
申请号：US09732744
申请日：2000-12-11
IPC分类号： H01F111
CPC分类号： H01F7/0268 , H01F1/059 , H01F1/09
摘要： A resin-bonded magnet composed substantially of (a) an R—T—N-based magnetic powder having a basic composition of R&agr;T100−&agr;−&bgr;N&bgr;, wherein R is at least one selected form the group consisting of rare earth elements including Y, T is Fe or Fe and Co, 5≦&agr;≦20, and 5≦&bgr;≦30, (b) a ferrite magnetic powder having a substantially magnetoplumbite-type crystal structure and a basic composition represented by (A1−xR′x) O[(Fe1−yMy)2O3] by atomic ratio, wherein A is Sr and/or Ba, R′ is at least one selected from the group consisting of rare earth elements including Y, La being indispensable, M is Co or Co and Zn, 0.01≦x
摘要翻译： 基本上由以下组成的树脂粘结磁体：（a）具有RalphaT100-α-βNbeta的碱性组成的RTN系磁性粉末，其中R为选自由Y，T组成的稀土元素组成的组中的至少一种，为Fe或 Fe和Co，5 <=α<= 20，5 <=β<= 30，（b）具有大体上磁铅石型晶体结构和由（A1-xR'x）O表示的基本组成的铁氧体磁粉
[（Fe1-yMy） 以原子比计，其中A是Sr和/或Ba，R'是选自包括Y的稀土元素中的至少一种，La是不可缺少的，M是Co或Co和Zn，0.01 <= x <0.4， 0.005 <= y <= 0.04，5.0 <= n <= 6.4，（c）粘合剂。 铁氧体磁铁粉末优选为各向异性，造粒粉末或各向异性烧结铁氧体磁体粉末。 -
公开(公告)号：US5020282A
公开(公告)日：1991-06-04
申请号：US299041
申请日：1989-01-19
申请人： Hiroshi Okajima , Susumu Sudo
发明人： Hiroshi Okajima , Susumu Sudo
摘要： A grinding tool wherein a thermocontrating tube on which is formed a partial layer pattern in which parts having no abrasive are scattered and separated, the abrasive part is applied to cover the peripheral surface of a shaped base and is then heated to closely adhere to the surface of the base.
摘要翻译： 一种研磨工具，其中在其上形成有部分层图案的热凝管，其中没有研磨物的部分被散射和分离，所述磨料部分被涂覆以覆盖成形基底的外周表面，然后被加热以紧密附着到表面 的基地。
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公开(公告)号：US20070154339A1
公开(公告)日：2007-07-05
申请号：US10569800
申请日：2004-08-19
申请人： Hiroshi Okajima , Satoshi Uenosono
发明人： Hiroshi Okajima , Satoshi Uenosono
IPC分类号： B22F3/12
CPC分类号： C22C33/0264 , B22F2003/248 , B22F2998/10 , C21D1/18 , C21D9/30 , C22C33/02 , C22C38/22 , C22C38/24 , B22F1/0003 , B22F3/02 , B22F3/10 , B22F3/24
摘要： To provide an iron-based sintered alloy excellent in shape accuracy and wear resistance, and reduced hostility to mating materials, and having sufficient hardness after tempering, as well as a manufacturing method thereof. Iron-based alloy powder of a composition comprising Cr: from 1 to 3.5 mass %, Mo: from 0.2 to 0.9 mass %, V: from 0.1 to 0.5 mass % and the balance of Fe and impurities, and carbon powder are mixed at a ratio of the carbon powder based on the entire portion within a range from 0.8 to 1.1 mass %, the mixture is compacted, the compacted body is sintered and quenching is applied to the sintered body heated again after once lowering temperature of the sintered body. This can provide an iron-based sintered alloy where fine M7C3 carbides are dispersed in martensitic texture.
摘要翻译： 提供形状精度和耐磨性优异的铁基烧结合金，并且对配合材料的敌意降低，回火后具有足够的硬度，以及其制造方法。 含有Cr：1〜3.5质量％，Mo：0.2〜0.9质量％，V：0.1〜0.5质量％，Fe和杂质余量以及碳粉末的组合物的铁基合金粉末， 碳粉末的整体比例在0.8〜1.1质量％的范围内，将该混合物压实，对烧结体进行烧结，并对烧结体的一次降温后再次加热的烧结体进行淬火。 这可以提供一种铁质烧结合金，其中精细的M 7 C 3碳化物分散在马氏体织构中。
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10.发明授权Process for producing a sliding member and a process for producing a composite layer member 失效滑动构件的制造方法以及复合层构件的制造方法
公开(公告)号：US5761592A
公开(公告)日：1998-06-02
申请号：US650352
申请日：1996-05-20
申请人： Hiroshi Okajima , Akira Manabe
发明人： Hiroshi Okajima , Akira Manabe
CPC分类号： B22F7/062 , F16D23/025 , B22F2998/00
摘要： A process for producing a sliding member employs a base material having a covering surface and pores, and a layer material comprising a constitutive component for reacting with a constitutive component of the base material. Initially, the layer material comes into contact with at least part of the covering surface of the base material. Next, the both are heated to the sintering temperature of the base material. Thus, a molten liquid occurs at the boundary between the base material and the layer material. Since the solidus temperature of the molten liquid increases with the reaction proceeding, the molten liquid can solidify early to seal the pores at the covering surface of the base material early. Therefore, the layer material remains on the covering surface of the base material, the remaining layer material comes to constitute a sliding surface.
摘要翻译： 用于制造滑动构件的方法采用具有覆盖表面和孔的基材，以及包含用于与基材的构成成分反应的组成成分的层材料。 最初，层材料与基材的至少一部分覆盖表面接触。 接下来，将两者加热至基材的烧结温度。 因此，在基材和层材料之间的边界处发生熔融液体。 由于熔融液的固相线温度随着反应进行而增加，所以熔融液体可以提早凝固，以便早期密封基材的覆盖表面的孔。 因此，层材料残留在基材的覆盖面上，残留的层材料构成滑动面。
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