公开(公告)号：US07559762B2

公开(公告)日：2009-07-14

申请号：US11763901

申请日：2007-06-15

申请人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

发明人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

IPC分类号： B29C45/23

CPC分类号： B29C45/28 ,  B29C45/2703 ,  B29C45/2806 ,  B29C45/30 ,  B29C2045/2886 ,  B29C2045/2889 ,  B29C2045/304 ,  B29C2045/306

摘要： An injection molding system is disclosed having a self-regulating valve for balancing melt flow. The self-regulating valve includes a control rod configured to balance the melt flow rate through a hot runner system. The self-regulating valve reacts to an injection or melt pressure within the hot runner system and a pre-set force provided by an external force device. The self-regulating valve is an open-loop system as it requires neither a measurement of pressure by a sensor nor feedback from a processor in order to regulate the melt flow. The self-regulating valve mechanically reacts to changes in melt pressure on control surfaces thereof by “bobbing” upwards/downwards to decrease/increase the melt flow accordingly. The self-regulating valve compensates for conditions that affect melt pressure, such as an increase/decrease in melt viscosity, changes in melt temperature, and/or mold cavity size without the use of a processing device.

摘要翻译： 公开了一种具有用于平衡熔体流动的自调节阀的注塑系统。 自调节阀包括配置成平衡通过热流道系统的熔体流动速率的控制杆。 自调节阀对热流道系统内的注入或熔化压力以及由外力装置提供的预设力作出反应。 自调节阀是开环系统，因为它既不需要传感器的压力测量也不需要来自处理器的反馈来调节熔体流动。 自调节阀通过向上/向下“上浮”来相应地降低/增加熔体流动来机械地对其控制表面上的熔体压力的变化作出反应。 自调节阀补偿影响熔体压力的条件，例如熔体粘度的增加/减小，熔体温度的变化和/或模腔尺寸，而不使用处理装置。

公开(公告)号：US07766647B2

公开(公告)日：2010-08-03

申请号：US12499211

申请日：2009-07-08

申请人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

发明人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

IPC分类号： B29C45/23

CPC分类号： B29C45/28 ,  B29C45/2703 ,  B29C45/2806 ,  B29C45/30 ,  B29C2045/2886 ,  B29C2045/2889 ,  B29C2045/304 ,  B29C2045/306

摘要： An injection molding system is disclosed having a self-regulating valve for balancing melt flow. The self-regulating valve includes a control rod configured to balance the melt flow rate through a hot runner system. The self-regulating valve reacts to an injection or melt pressure within the hot runner system and a pre-set force provided by an external force device. The self-regulating valve is an open-loop system as it requires neither a measurement of pressure by a sensor nor feedback from a processor in order to regulate the melt flow. The self-regulating valve mechanically reacts to changes in melt pressure on control surfaces thereof by “bobbing” upwards/downwards to decrease/increase the melt flow accordingly. The self-regulating valve compensates for conditions that affect melt pressure, such as an increase/decrease in melt viscosity, changes in melt temperature, and/or mold cavity size without the use of a processing device.

摘要翻译： 公开了一种具有用于平衡熔体流动的自调节阀的注塑系统。 自调节阀包括配置成平衡通过热流道系统的熔体流动速率的控制杆。 自调节阀对热流道系统内的注入或熔化压力以及由外力装置提供的预设力作出反应。 自调节阀是开环系统，因为它既不需要传感器的压力测量也不需要来自处理器的反馈来调节熔体流动。 自调节阀通过向上/向下“上浮”来相应地降低/增加熔体流动来机械地对其控制表面上的熔体压力的变化作出反应。 自调节阀补偿影响熔体压力的条件，例如熔体粘度的增加/减小，熔体温度的变化和/或模腔尺寸，而不使用处理装置。

公开(公告)号：US20090274787A1

公开(公告)日：2009-11-05

申请号：US12499211

申请日：2009-07-08

申请人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

发明人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

IPC分类号： B29C45/77

CPC分类号： B29C45/28 ,  B29C45/2703 ,  B29C45/2806 ,  B29C45/30 ,  B29C2045/2886 ,  B29C2045/2889 ,  B29C2045/304 ,  B29C2045/306

摘要： An injection molding system is disclosed having a self-regulating valve for balancing melt flow. The self-regulating valve includes a control rod configured to balance the melt flow rate through a hot runner system. The self-regulating valve reacts to an injection or melt pressure within the hot runner system and a pre-set force provided by an external force device. The self-regulating valve is an open-loop system as it requires neither a measurement of pressure by a sensor nor feedback from a processor in order to regulate the melt flow. The self-regulating valve mechanically reacts to changes in melt pressure on control surfaces thereof by “bobbing” upwards/downwards to decrease/increase the melt flow accordingly. The self-regulating valve compensates for conditions that affect melt pressure, such as an increase/decrease in melt viscosity, changes in melt temperature, and/or mold cavity size without the use of a processing device.

摘要翻译： 公开了一种具有用于平衡熔体流动的自调节阀的注塑系统。 自调节阀包括配置成平衡通过热流道系统的熔体流动速率的控制杆。 自调节阀对热流道系统内的注入或熔化压力以及由外力装置提供的预设力作出反应。 自调节阀是开环系统，因为它既不需要传感器的压力测量也不需要来自处理器的反馈来调节熔体流动。 自调节阀通过向上/向下“上浮”来相应地降低/增加熔体流动来机械地对其控制表面上的熔体压力的变化作出反应。 自调节阀补偿影响熔体压力的条件，例如熔体粘度的增加/减小，熔体温度的变化和/或模腔尺寸，而不使用处理装置。

公开(公告)号：US20070292557A1

公开(公告)日：2007-12-20

申请号：US11763901

申请日：2007-06-15

申请人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

发明人： Neil Dewar ,  Vijay Kudchadkar ,  Peter Klobucar

IPC分类号： B29C45/00

CPC分类号： B29C45/28 ,  B29C45/2703 ,  B29C45/2806 ,  B29C45/30 ,  B29C2045/2886 ,  B29C2045/2889 ,  B29C2045/304 ,  B29C2045/306

摘要： An injection molding system is disclosed having a self-regulating valve for balancing melt flow. The self-regulating valve includes a control rod configured to balance the melt flow rate through a hot runner system. The self-regulating valve reacts to an injection or melt pressure within the hot runner system and a pre-set force provided by an external force device. The self-regulating valve is an open-loop system as it requires neither a measurement of pressure by a sensor nor feedback from a processor in order to regulate the melt flow. The self-regulating valve mechanically reacts to changes in melt pressure on control surfaces thereof by “bobbing” upwards/downwards to decrease/increase the melt flow accordingly. The self-regulating valve compensates for conditions that affect melt pressure, such as an increase/decrease in melt viscosity, changes in melt temperature, and/or mold cavity size without the use of a processing device.

摘要翻译： 公开了一种具有用于平衡熔体流动的自调节阀的注塑系统。 自调节阀包括配置成平衡通过热流道系统的熔体流动速率的控制杆。 自调节阀对热流道系统内的注入或熔化压力以及由外力装置提供的预设力作出反应。 自调节阀是开环系统，因为它既不需要传感器的压力测量也不需要来自处理器的反馈来调节熔体流动。 自调节阀通过向上/向下“上浮”来相应地降低/增加熔体流动来机械地对其控制表面上的熔体压力的变化作出反应。 自调节阀补偿影响熔体压力的条件，例如熔体粘度的增加/减小，熔体温度的变化和/或模腔尺寸，而不使用处理装置。

公开(公告)号：US20110287129A1

公开(公告)日：2011-11-24

申请号：US12781978

申请日：2010-05-18

申请人： Peter Klobucar ,  Neil Dewar

发明人： Peter Klobucar ,  Neil Dewar

IPC分类号： B29C45/73

CPC分类号： B29C45/2725 ,  B29C45/2703 ,  B29C2045/2733

摘要： An injection molding apparatus is disclosed having a single level manifold that utilizes a melt splitter. The manifold defines an inlet and a plurality of outlets with at least one upstream melt channel and a plurality of downstream melt channels that are situated between the inlet and the plurality of outlets. The upstream melt channel branches into the plurality of downstream melt channels with the upstream melt channel and each of the downstream melt channels longitudinally extending in the same plane. The melt splitter is at least partially positioned within the upstream melt channel where the upstream melt channel intersects with the plurality of downstream melt channels. The melt splitter divides a melt flow received from the upstream melt channel into substantially equal volumes and then directs each of the substantially equal volumes into a respective one of the plurality of downstream melt channels.

摘要翻译： 公开了一种具有利用熔融分离器的单层歧管的注塑设备。 歧管限定了入口和多个出口，其具有位于入口和多个出口之间的至少一个上游熔体通道和多个下游熔体通道。 上游熔体通道与上游熔体通道分支成多个下游熔体通道，并且每个下游熔体通道在同一平面中纵向延伸。 熔融分配器至少部分地位于上游熔体通道内，其中上游熔体通道与多个下游熔体通道相交。 熔融分配器将从上游熔融通道接收的熔体流分成基本相等的体积，然后将每个基本相等的体积引导到多个下游熔体通道中的相应的一个。

公开(公告)号：US08241032B2

公开(公告)日：2012-08-14

申请号：US12781978

申请日：2010-05-18

申请人： Peter Klobucar ,  Neil Dewar

发明人： Peter Klobucar ,  Neil Dewar

IPC分类号： B29C45/22

CPC分类号： B29C45/2725 ,  B29C45/2703 ,  B29C2045/2733

摘要： An injection molding apparatus is disclosed having a single level manifold that utilizes a melt splitter. The manifold defines an inlet and a plurality of outlets with at least one upstream melt channel and a plurality of downstream melt channels that are situated between the inlet and the plurality of outlets. The upstream melt channel branches into the plurality of downstream melt channels with the upstream melt channel and each of the downstream melt channels longitudinally extending in the same plane. The melt splitter is at least partially positioned within the upstream melt channel where the upstream melt channel intersects with the plurality of downstream melt channels. The melt splitter divides a melt flow received from the upstream melt channel into substantially equal volumes and then directs each of the substantially equal volumes into a respective one of the plurality of downstream melt channels.

摘要翻译： 公开了一种具有利用熔融分离器的单层歧管的注塑设备。 歧管限定了入口和多个出口，其具有位于入口和多个出口之间的至少一个上游熔体通道和多个下游熔体通道。 上游熔体通道与上游熔体通道分支成多个下游熔体通道，并且每个下游熔体通道在同一平面中纵向延伸。 熔融分配器至少部分地位于上游熔体通道内，其中上游熔体通道与多个下游熔体通道相交。 熔融分配器将从上游熔融通道接收的熔体流分成基本相等的体积，然后将每个基本相等的体积引导到多个下游熔体通道中的相应的一个。

公开(公告)号：US08152513B2

公开(公告)日：2012-04-10

申请号：US12738836

申请日：2008-10-17

申请人： Valery Ten ,  Peter Klobucar ,  Denis Babin

发明人： Valery Ten ,  Peter Klobucar ,  Denis Babin

IPC分类号： B29C45/22

CPC分类号： B29C45/2725 ,  B29C45/281 ,  B29C2045/2733 ,  B29C2045/2779 ,  B29C2045/2813 ,  B29C2045/2875 ,  B29C2045/2889

摘要： One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.

摘要翻译： 一个或多个喷嘴限定单独的喷嘴通道。 喷嘴联接到歧管，使得每个喷嘴通道与不同的模具门连通。 模制材料分配插入件联接到歧管并且具有限定分配通道的主体和与喷嘴通道数量相等的多个液滴通道。 分配通道是形成在主体的外表面上并由歧管封闭的开口分配通道。 液滴通道与分配通道相交并在不同的喷嘴通道处离开主体。 阀芯套管可以延伸到落下通道中。 阀销可以从执行器，阀芯套管和液压通道延伸到模具浇口。 阀销保持器可以联接到致动器并且联接到阀销的头部。

公开(公告)号：US07972132B2

公开(公告)日：2011-07-05

申请号：US12572294

申请日：2009-10-02

申请人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

发明人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

IPC分类号： B29C45/23

CPC分类号： B29C45/278 ,  B29C45/0025 ,  B29C45/2711 ,  B29C45/2806 ,  B29C2045/2785 ,  B29C2045/2787

摘要： A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.

摘要翻译： 阀门浇口热流道喷嘴，其具有至少两个由不同材料制成的过渡部件，位于喷嘴尖端和模具浇口部件之间，以提供热过渡区域。 与喷嘴头部接触的第一过渡部件比与模具浇口部件接触的第二过渡部件的导热性差。 当处于关闭位置时，阀销与至少第二过渡构件密封接触，使得来自模具浇口部件的冷却被转移到阀销以冷却模具浇口区域中的熔体。

公开(公告)号：US20100092601A1

公开(公告)日：2010-04-15

申请号：US12572294

申请日：2009-10-02

申请人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

发明人： Peter Klobucar ,  Denis Babin ,  Bruce Catoen ,  Scott Gammon

IPC分类号： B29C45/74

CPC分类号： B29C45/278 ,  B29C45/0025 ,  B29C45/2711 ,  B29C45/2806 ,  B29C2045/2785 ,  B29C2045/2787

摘要： A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.

摘要翻译： 阀门浇口热流道喷嘴，其具有至少两个由不同材料制成的过渡部件，位于喷嘴尖端和模具浇口部件之间，以提供热过渡区域。 与喷嘴头部接触的第一过渡部件比与模具浇口部件接触的第二过渡部件的导热性差。 当处于关闭位置时，阀销与至少第二过渡构件密封接触，使得来自模具浇口部件的冷却被转移到阀销以冷却模具浇口区域中的熔体。

公开(公告)号：US07678320B2

公开(公告)日：2010-03-16

申请号：US11301075

申请日：2005-12-12

申请人： Peter Klobucar

发明人： Peter Klobucar

IPC分类号： B29C45/38

CPC分类号： B29C45/234 ,  B29C45/322

摘要： A shut-off valve for preventing drool from an injection molding apparatus is provided in a melt channel of a sprue bushing. The shut-off valve includes a fixed member located in the melt channel and a reciprocating member coupled to the fixed member. The reciprocating member is biased toward an extended position in which an inlet of the sprue bushing is blocked thereby. The reciprocating member is movable from the extended position towards a retracted position in which the inlet of the sprue bushing is clear by the force of a melt stream entering the melt channel of the sprue bushing.

摘要翻译： 在浇道套管的熔体通道中设置有用于防止来自注射成型装置的流出物的截止阀。 截止阀包括位于熔体通道中的固定构件和联接到固定构件的往复运动构件。 往复运动构件被朝向延伸位置偏置，在该延伸位置，浇注套筒的入口被阻挡。 往复运动件可以从延伸位置移动到缩回位置，在该位置中，浇口衬套的入口通过进入浇口衬套的熔体通道的熔体流的力而变得清楚。