摘要:
A method of slot extrusion coating is provided that can be used to apply thin coatings using liquid compositions having high percent solids. A window of operability advantageously identifies the limits of a process to provide these thin high solids coatings. The window of operability is determined by obtaining a first graphical curve representing actual values of wet thickness as a function of percent solids level. The critical wet thickness is then identified on the first graphical curve. The window of operability is identified as an area defined by the boundaries: percent solids greater than the point at which critical wet thickness occurs, an actual wet thickness greater than all points above the first graphical curve and equal to or less than the critical thickness.
摘要:
A method and apparatus for coating and drying coated substrates without introducing significant surface imperfections while running at higher web speeds than known drying methods. The substrate is preferably coated within the drying enclosure or the coating bead may form a closure at the entrance of the drying enclosure. The substrate is moved through a first drying enclosure along a first axis. The first drying enclosure is substantially isolated from an external environment. A first low velocity, substantially laminar flow field of a drying gas is directed across the front surface of the substrate. The first flow field is generally parallel to the front surface and generally perpendicular to the first axis to minimize the formation of surface imperfections during the evaporation of the coating solvent. The substrate may then be moved to subsequent drying enclosures through transition enclosures that minimize surface imperfections due to high velocity interaction between the adjacent drying enclosures. In embodiments where the first axis is in an inclined configuration with respect to horizontal, louvers may be utilized for directing solvent evolving from the substrate to minimize surface imperfections due to solvent cascade.
摘要:
A light redirecting film (100) includes a first major surface (110) that includes first microstructures (150) that extend along a first direction and a second major surface (120), which may form part of a matte layer, the second major surface being opposite to the first major surface and including second microstructures (160). The second major surface has an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%. The light redirecting film has an average effective transmission that is not less than about 1.75. The light redirecting film (100) may comprise particles. The second microstructures may have a slope distribution.
摘要:
Methods and apparatus (40) to neutralize the charge on a moving web (42) by splitting the field present on the web (42). One portion of the field is removed by a grounded element (55a, 55) proximate to, and optionally contacting, one side of the web (42). Proximate the opposite side of the web, the apparatus includes an ion source (57a, 57b, 57c), which provides ions to the web (42) to neutralize the charge remaining on the web (42), and a second grounded element (50a, 50b, 50c) positioned between the ion source (57a, 57b,57c) and the web (42). The methods provide a web (42) that is net neutralized and is also dual-side or bipolar neutralized.
摘要:
A method of slide coating that includes providing a first fluid, wherein the first fluid includes at least one solvent, at least one single unit polymeric precursor or a combination thereof; providing a second fluid, wherein the second fluid includes multi unit polymeric precursors; flowing the first fluid down a first slide surface, to create a first fluid layer on the first slide surface, the first slide surface being positioned adjacent a substrate; flowing the second fluid down a second slide surface, the second slide surface positioned relative to the first slide surface such that the second fluid flows from the second slide surface to above the first slide surface onto the first fluid layer to create the second fluid layer on the first slide surface; coating the substrate with the first and second fluid by flowing the first fluid layer and the second fluid layer from the first slide surface to the substrate forming first and second coated layers; moving the substrate; and at least partially curing the first coated layer, the second coated layer, or some combination thereof.
摘要:
A method for minimizing coating defects caused by strikethrough when simultaneously slide coating a first fluid layer, a second fluid layer, and a third fluid layer. The method includes preparing the first, second, and third fluids such that the first solute is incompatible with the second and third solutes and such that the first fluid minimizes strikethrough of at least one of the second and third fluids to a slide surface when the first fluid is positioned between the slide surface and the second and third fluids. The present invention is useful in preparing imaging, data storage, and other media.
摘要:
A method for minimizing waste resulting from defects caused at the edges of a coating on a substrate which was applied to the substrate by a slide coater. A first fluid flows through the first slot main portion at a first flow rate and through the first slot end portions at flow rates which differ from the first flow rate. A second fluid flows through a second slot onto a second slide surface positioned relative to the first slide surface and oriented such that the second coating fluid flows from the second slide surface onto the first coating fluid.
摘要:
A method of controlling a slot die comprises, while continuing to pass the extrudate through the fluid flow path and out the applicator slot, changing the position of the actuators with the controller to either increase the cross-directional thickness of the fluid flow path adjacent each of the actuators or substantially close the fluid flow path adjacent the actuators, and after changing the cross-directional thickness of the fluid flow path adjacent each of the actuators, while continuing to pass the extrudate through the fluid flow path and out the applicator slot, repositioning each of the actuators with the controller according to the set of discrete settings to resume operating the slot die with the actuators positioned according to the set of discrete settings.
摘要:
A method of slide coating that includes providing a first fluid (55), wherein the first fluid includes multi unit polymeric precursors; flowing the first fluid down a first slide surface, the first slide surface being positioned adjacent a substrate; coating the substrate (18) with the first fluid by flowing the first fluid from the first slide surface (53) to the substrate to form a first coated layer; moving the substrate; and curing the first coated layer.