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公开(公告)号：US20110109178A1
公开(公告)日：2011-05-12
申请号：US13002273
申请日：2008-07-01
申请人： Shogo Okamoto , Shinji Nishimura , Shiro Iizuka , Yoshiro Imazawa , Ken Nishikawa , Michiya Yasui , Kensaku Kuroki , Yoshihiro Harada , Naoya Nishikawa
发明人： Shogo Okamoto , Shinji Nishimura , Shiro Iizuka , Yoshiro Imazawa , Ken Nishikawa , Michiya Yasui , Kensaku Kuroki , Yoshihiro Harada , Naoya Nishikawa
IPC分类号： H02K3/50
摘要： The present invention provides an automotive dynamoelectric stator that enables vibration resistance of a lead portion to be ensured and reductions in area of the lead portion and a coil end group that is exposed to a cooling airflow to be suppressed without increasing work or cost.In a dynamoelectric machine according to the present invention, first lead portions that connect a plurality of windings to configure phase windings are each led axially outward from a rear-end coil end group, and then disposed so as to extend parallel to an axially outer peripheral surface of the rear-end coil end group so as to cross at least one other first lead portion, and so as to be separated from the axially outer peripheral surface of the rear-end coil end group.
摘要翻译： 本发明提供一种汽车电动定子，其能够确保引线部分的抗振动性，并且在不增加工作或成本的情况下抑制暴露于冷却气流的引线部分和线圈端组的面积减小。 在根据本发明的电动机中，连接多个绕组以构成相绕组的第一引线部分从后端线圈端组轴向向外引导，然后设置成平行于轴向外周边 后端线圈端组的表面与至少一个其它第一引线部分交叉，并与后端线圈端组的轴向外周面分离。
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公开(公告)号：US08686610B2
公开(公告)日：2014-04-01
申请号：US13002273
申请日：2008-07-01
申请人： Shogo Okamoto , Shinji Nishimura , Shiro Iizuka , Yoshiro Imazawa , Ken Nishikawa , Michiya Yasui , Kensaku Kuroki , Yoshihiro Harada , Naoya Nishikawa
发明人： Shogo Okamoto , Shinji Nishimura , Shiro Iizuka , Yoshiro Imazawa , Ken Nishikawa , Michiya Yasui , Kensaku Kuroki , Yoshihiro Harada , Naoya Nishikawa
IPC分类号： H02K3/50
摘要： The present invention provides an automotive dynamoelectric stator that enables vibration resistance of a lead portion to be ensured and reductions in area of the lead portion and a coil end group that is exposed to a cooling airflow to be suppressed without increasing work or cost. In a dynamoelectric machine according to the present invention, first lead portions that connect a plurality of windings to configure phase windings are each led axially outward from a rear-end coil end group, and then disposed so as to extend parallel to an axially outer peripheral surface of the rear-end coil end group so as to cross at least one other first lead portion, and so as to be separated from the axially outer peripheral surface of the rear-end coil end group.
摘要翻译： 本发明提供一种汽车电动定子，其能够确保引线部分的抗振动性，并且在不增加工作或成本的情况下抑制暴露于冷却气流的引线部分和线圈端组的面积减小。 在根据本发明的电动机中，连接多个绕组以构成相绕组的第一引线部分从后端线圈端组轴向向外引导，然后设置成平行于轴向外周边 后端线圈端组的表面与至少一个其它第一引线部分交叉，并与后端线圈端组的轴向外周面分离。
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公开(公告)号：US08042256B2
公开(公告)日：2011-10-25
申请号：US13038050
申请日：2011-03-01
申请人： Yoshihiro Harada , Toshiaki Kashihara , Kensaku Kuroki , Yasukazu Nishimura , Shogo Okamoto , Shinji Nishimura
发明人： Yoshihiro Harada , Toshiaki Kashihara , Kensaku Kuroki , Yasukazu Nishimura , Shogo Okamoto , Shinji Nishimura
IPC分类号： H02K15/02
CPC分类号： H02K1/16 , B21D3/02 , B21D3/14 , H02K15/024 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073
摘要： Respective divided segments of a collet are moved radially outward by moving an arbor axially. The respective divided segments thereby press an inner circumferential surface of a stator core of a stator from radially inside such that the stator is held coaxially by the collet. Next, shaping rollers are lowered so as to press an outer circumferential surface of the stator core. The stator is rotated by rotating the collet in that state. Thus, the inner circumferential surface of the stator core is compressed and plastically deformed so as to conform to the collet and the outer circumferential surface of the stator core is compressed and plastically deformed by the shaping rollers, correcting the inner circumferential surface and the outer circumferential surface of the stator core so as to be coaxial and so as to have a high degree of roundness.
摘要翻译： 通过轴向移动心轴，夹头的相应分割段径向向外移动。 相应的分割段从径向向内按压定子的定子芯的内圆周表面，使得定子由夹头同轴地保持。 接下来，降低成形辊以按压定子芯的外周面。 通过在该状态下旋转夹头来旋转定子。 因此，定子铁芯的内周面被压缩并塑性变形，从而与夹头一致，并且定子铁芯的外周面被成型辊压缩并塑性变形，从而校正内周面和外周 定子芯的表面以同轴的方式具有高度的圆度。
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公开(公告)号：US07728480B2
公开(公告)日：2010-06-01
申请号：US11783774
申请日：2007-04-12
IPC分类号： H02K1/12
CPC分类号： H02K1/16 , H02K15/024
摘要： The stator core is configured into a cylindrical shape by abutting a laminated core that is obtained by bending and forming a rectangular parallelepiped lamination and integrating the stator core by welding. The lamination is configured by laminating a predetermined number of thin strip-shaped magnetic plates that are formed so as to have a flat rectangular shape, and in addition at least two thin sheet coupling weld portions that integrate the predetermined number of thin strip-shaped magnetic plates by welding are formed so as to extend from a first end to a second end in a direction of lamination on an outer wall surface of the lamination and so as to have a predetermined spacing in a longitudinal direction of the lamination. The stator core is formed such that an axial length A at the thin sheet coupling weld portions and a maximum axial length B between the thin sheet coupling weld portions satisfy an expression: 0.0 mm≦B·A≦0.2 mm.
摘要翻译： 定子铁芯通过将通过弯曲形成的长方体层叠获得的叠层铁心与通过焊接进行集成的定子铁芯相接合而构成为圆筒状。 叠层通过层叠规定数量的形成为扁平矩形形状的薄带形磁板而构成，此外，至少两个薄片联接焊接部分将预定数量的薄带状磁体 通过焊接形成板，从层叠方向的层叠方向的第一端部延伸到第二端部，并且在层叠体的长度方向上具有规定的间隔。 定子芯形成为使得薄片接合焊接部的轴向长度A和薄片接合焊接部之间的最大轴向长度B满足以下表达式：0.0mm＆lt; nlE; B·A＆nlE; 0.2mm。
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公开(公告)号：US20080088197A1
公开(公告)日：2008-04-17
申请号：US11783774
申请日：2007-04-12
IPC分类号： H02K1/12
CPC分类号： H02K1/16 , H02K15/024
摘要： The stator core is configured into a cylindrical shape by abutting a laminated core that is obtained by bending and forming a rectangular parallelepiped lamination and integrating the stator core by welding. The lamination is configured by laminating a predetermined number of thin strip-shaped magnetic plates that are formed so as to have a flat rectangular shape, and in addition at least two thin sheet coupling weld portions that integrate the predetermined number of thin strip-shaped magnetic plates by welding are formed so as to extend from a first end to a second end in a direction of lamination on an outer wall surface of the lamination and so as to have a predetermined spacing in a longitudinal direction of the lamination. The stator core is formed such that an axial length A at the thin sheet coupling weld portions and a maximum axial length B between the thin sheet coupling weld portions satisfy an expression: 0.0 mm≦B·A≦0.2 mm.
摘要翻译： 定子铁芯通过将通过弯曲形成的长方体层叠获得的叠层铁心与通过焊接进行集成的定子铁芯相接合而构成为圆筒状。 叠层通过层叠规定数量的形成为扁平矩形形状的薄带形磁板而构成，此外，至少两个薄片联接焊接部分将预定数量的薄带状磁体 通过焊接形成板，从层叠方向的层叠方向的第一端部延伸到第二端部，并且在层叠体的长度方向上具有规定的间隔。 定子芯形成为使得薄片连接焊接部分处的轴向长度A和薄片联接焊接部分之间的最大轴向长度B满足以下表达式：0.0mm <= B.A <= 0.2mm。
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6.发明授权公开(公告)号：US09444314B2
公开(公告)日：2016-09-13
申请号：US13880859
申请日：2010-12-14
CPC分类号： H02K15/062 , H02K3/12 , H02K15/0037 , H02K15/026 , H02K15/0435 , H02K15/0478 , H02K15/06 , H02K15/063 , H02K15/066 , Y10T29/49009 , Y10T29/49011
摘要： The stator winding has winding assemblies that are disposed in a stator core so as to be stacked in three or more layers in a radial direction such that slot-housed portions line up in single columns in a clot depth direction inside slots, and radial widths of return portions of the winding assemblies that are mounted so as to be stacked in a radial direction are made sequentially narrower in order of return portions of a winding assembly that is positioned centrally, return portions of a winding assembly that is positioned on an inner circumferential side, and return portions of a winding assembly that is positioned on an outer circumferential side.
摘要翻译： 定子绕组具有设置在定子芯中的绕组组件，以便在径向方向上以三层或更多层层叠，使得狭槽容纳部分在槽内的凝块深度方向上以单列排列，并且径向宽度 沿着径向堆叠地安装的绕组组件的返回部分按照位于中心的绕组组件的返回部分的顺序依次变窄，位于内周侧的绕组组件的返回部分 以及位于外周侧的卷绕组件的返回部分。
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7.发明申请公开(公告)号：US20130214634A1
公开(公告)日：2013-08-22
申请号：US13880859
申请日：2010-12-14
CPC分类号： H02K15/062 , H02K3/12 , H02K15/0037 , H02K15/026 , H02K15/0435 , H02K15/0478 , H02K15/06 , H02K15/063 , H02K15/066 , Y10T29/49009 , Y10T29/49011
摘要： The stator winding has winding assemblies that are disposed in a stator core so as to be stacked in three or more layers in a radial direction such that slot-housed portions line up in single columns in a clot depth direction inside slots, and radial widths of return portions of the winding assemblies that are mounted so as to be stacked in a radial direction are made sequentially narrower in order of return portions of a winding assembly that is positioned centrally, return portions of a winding assembly that is positioned on an inner circumferential side, and return portions of a winding assembly that is positioned on an outer circumferential side.
摘要翻译： 定子绕组具有设置在定子芯中的绕组组件，以便在径向方向上以三层或更多层层叠，使得狭槽容纳部分在槽内的凝块深度方向上以单列排列，并且径向宽度 沿着径向堆叠地安装的绕组组件的返回部分按照位于中心的绕组组件的返回部分的顺序依次变窄，位于内周侧的绕组组件的返回部分 以及位于外周侧的卷绕组件的返回部分。
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公开(公告)号：US20060130314A1
公开(公告)日：2006-06-22
申请号：US11354943
申请日：2006-02-16
CPC分类号： H02K15/024 , H02K1/16 , H02K15/026 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073 , Y10T29/49075 , Y10T29/49078 , Y10T29/53143
摘要： A cylindrical laminated body is prepared by winding into a helical shape a continuous first sheet formed by press-punching from a thin first magnetic steel sheet material. A second sheet having a predetermined length is prepared by press-punching from a thicker second magnetic steel sheet material. Next, chamfered portions are formed on edge portions of second recess portions by chamfering the second sheet. Then, the second sheet is bent into an annular shape and the second sheets bent into the annular shape are stacked on both axial ends of the laminated body and integrated by laser welding.
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公开(公告)号：US07260881B2
公开(公告)日：2007-08-28
申请号：US11354943
申请日：2006-02-16
IPC分类号： H02K15/02
CPC分类号： H02K15/024 , H02K1/16 , H02K15/026 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073 , Y10T29/49075 , Y10T29/49078 , Y10T29/53143
摘要： A method of manufacturing a stator core for a dynamo-electric machine, by preparing a cylindrical laminated body by winding into a helical shape a continuous first sheet formed by press-punching from a first magnetic steel sheet material. Preparing a plurality of second sheets having a predetermined length by press-punching from a thicker second magnetic steel sheet material. Next, chamfered portions are formed on edge portions of second recess portions by chamfering the second sheet. Then, the second sheets are bent into an annular shape and the second sheets bent into the annular shape are stacked on both axial ends of the laminated body and integrated by laser welding.
摘要翻译： 一种制造发电机的定子铁芯的方法，通过将由第一电磁钢板材料冲压成形的连续的第一薄片卷绕成螺旋形状的圆柱形层压体。 通过从较厚的第二电磁钢板材料冲压制备具有预定长度的多个第二片材。 接下来，通过对第二片进行倒角而在第二凹部的边缘部形成倒角部。 然后，第二片弯曲成环状，并且弯曲成环状的第二片层叠在层叠体的两轴向端部，并通过激光焊接而一体化。
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公开(公告)号：US20060130313A1
公开(公告)日：2006-06-22
申请号：US11354860
申请日：2006-02-16
CPC分类号： H02K15/024 , H02K1/16 , H02K15/026 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073 , Y10T29/49075 , Y10T29/49078 , Y10T29/53143
摘要： A cylindrical laminated body is prepared by winding into a helical shape a continuous first sheet formed by press-punching from a thin first magnetic steel sheet material. A second sheet having a predetermined length is prepared by press-punching from a thicker second magnetic steel sheet material. Next, chamfered portions are formed on edge portions of second recess portions by chamfering the second sheet. Then, the second sheet is bent into an annular shape and the second sheets bent into the annular shape are stacked on both axial ends of the laminated body and integrated by laser welding.
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