公开(公告)号：US12300754B2

公开(公告)日：2025-05-13

申请号：US18190754

申请日：2023-03-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Ching Wang ,  Jon-Hsu Ho ,  Wen-Hsing Hsieh ,  Kuan-Lun Cheng ,  Zhiqiang Wu

IPC: H01L29/786 ,  H01L29/423

Abstract: Multi-gate devices and methods for fabricating such are disclosed herein. An exemplary device includes a channel layer, a first source/drain feature, a second source/drain feature, and a metal gate. The channel layer has a first horizontal segment, a second horizontal segment, and a vertical segment connects the first horizontal segment and the second horizontal segment. The first horizontal segment and the second horizontal segment extend along a first direction, and the vertical segment extends along a second direction. The vertical segment has a width along the first direction and a thickness along the second direction, and the thickness is greater than the width. The channel layer extends between the first source/drain feature and the second source/drain feature along a third direction. The metal gate wraps channel layer. In some embodiments, the first horizontal segment and the second horizontal segment are nanosheets.

公开(公告)号：US12300739B2

公开(公告)日：2025-05-13

申请号：US18586735

申请日：2024-02-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Min Cao ,  Pei-Yu Wang ,  Sai-Hooi Yeong ,  Ching-Wei Tsai ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L21/00 ,  H01L21/02 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/423 ,  H01L29/51 ,  H01L29/66 ,  H01L29/78

Abstract: The present disclosure provides a method of forming a semiconductor device including an nFET structure and a pFET structure where each of the nFET and pFET structures include a semiconductor substrate and a gate trench. The method includes depositing an interfacial layer in each gate trench, depositing a first ferroelectric layer over the interfacial layer, removing the first ferroelectric layer from the nFET structure, depositing a metal oxide layer in each gate trench, depositing a second ferroelectric layer over the metal oxide layer, removing the second ferroelectric layer from the pFET structure, and depositing a gate electrode in each gate trench.

公开(公告)号：US12211922B2

公开(公告)日：2025-01-28

申请号：US18355073

申请日：2023-07-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chien-Ning Yao ,  Bo-Feng Young ,  Sai-Hooi Yeong ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/49 ,  H01L21/28 ,  H01L29/08 ,  H01L29/417 ,  H01L29/66 ,  H01L29/78

Abstract: Gates having air gaps therein, and methods of fabrication thereof, are disclosed herein. An exemplary gate includes a gate electrode and a gate dielectric. A first air gap is between and/or separates a first sidewall of the gate electrode from the gate dielectric, and a second air gap is between and/or separates a second sidewall of the gate electrode from the gate dielectric. A dielectric cap may be disposed over the gate electrode, and the dielectric cap may wrap a top of the gate electrode. The dielectric cap may fill a top portion of the first air gap and a top portion of the second air gap. The gate may be disposed between a first epitaxial source/drain and a second epitaxial source/drain, and a width of the gate is about the same as a distance between the first epitaxial source/drain and the second epitaxial source/drain.

公开(公告)号：US12211921B2

公开(公告)日：2025-01-28

申请号：US17576854

申请日：2022-01-14

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Kuo-Cheng Ching ,  Kai-Chieh Yang ,  Ching-Wei Tsai ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L21/28 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78

Abstract: Aspects of the disclosure provide a method for forming a fin field effect transistor (FinFET) incorporating a fin top hardmask on top of a channel region of a fin. Because of the presence of the fin top hardmask, a gate height of the FinFET can be reduced without affecting proper operations of vertical gate channels on sidewalls of the fin. Consequently, parasitic capacitance between a gate stack and source/drain contacts of the FinFET can be reduced by lowering the gate height of the FinFET.

公开(公告)号：US12205985B2

公开(公告)日：2025-01-21

申请号：US17480108

申请日：2021-09-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yi-Ruei Jhan ,  Kuo-Cheng Chiang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: A device includes a substrate, a first stack of semiconductor nanostructures vertically overlying the substrate, and a gate structure surrounding the semiconductor nanostructures and abutting an upper side and first and second lateral sides of the first stack. A first epitaxial region laterally abuts a third lateral side of the first stack, and a second epitaxial region laterally abuts a fourth lateral side of the first stack. A first inactive fin laterally abuts the first epitaxial region, and a second inactive fin laterally abuts the second epitaxial region and is physically separated from the first inactive fin by the gate structure.

公开(公告)号：US12205896B2

公开(公告)日：2025-01-21

申请号：US18360901

申请日：2023-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Li-Zhen Yu ,  Chia-Hao Chang ,  Cheng-Chi Chuang ,  Kuan-Lun Cheng ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/3213 ,  H01L21/768 ,  H01L23/522

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes an active region including a channel region and a source/drain region and extending along a first direction, and a source/drain contact structure over the source/drain region. The source/drain contact structure includes a base portion extending lengthwise along a second direction perpendicular to the first direction, and a via portion over the base portion. The via portion tapers away from the base portion.

公开(公告)号：US12199190B2

公开(公告)日：2025-01-14

申请号：US18328946

申请日：2023-06-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Mao-Lin Huang ,  Jia-Ni Yu ,  Lung-Kun Chu ,  Chung-Wei Hsu ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Kuan-Lun Cheng

IPC: H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66

Abstract: A semiconductor device according to the present disclosure includes a fin structure over a substrate, a vertical stack of silicon nanostructures disposed over the fin structure, an isolation structure disposed around the fin structure, a germanium-containing interfacial layer wrapping around each of the vertical stack of silicon nanostructures, a gate dielectric layer wrapping around the germanium-containing interfacial layer, and a gate electrode layer wrapping around the gate dielectric layer.

公开(公告)号：US12199095B2

公开(公告)日：2025-01-14

申请号：US17504211

申请日：2021-10-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wang-Chun Huang ,  Chih-Hao Wang ,  Ching-Wei Tsai ,  Kuan-Lun Cheng

IPC: H01L27/088 ,  H01L21/02 ,  H01L21/306 ,  H01L21/308 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/08 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786

Abstract: The present disclosure describes a structure including a fin field effect transistor (finFET) and a nano-sheet transistor on a substrate and a method of forming the structure. The method can include forming first and second vertical structures over a substrate, where each of the first and the second vertical structures can include a buffer region and a first channel layer formed over the buffer region. The method can further include disposing a masking layer over the first channel layer of the first and second vertical structures, removing a portion of the first vertical structure to form a first recess, forming a second channel layer in the first recess, forming a second recess in the second channel layer, and disposing an insulating layer in the second recess.

公开(公告)号：US12183808B2

公开(公告)日：2024-12-31

申请号：US18355253

申请日：2023-07-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Ching ,  Chih-Hao Wang ,  Shi Ning Ju ,  Kuan-Lun Cheng

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/165 ,  H01L29/775 ,  H01L29/78

Abstract: A semiconductor device includes a plurality of nanostructures. The nanostructures each contain a semiconductive material. A plurality of first spacers circumferentially wrap around the nanostructures. A plurality of second spacers circumferentially wrap around the first spacers. A plurality of third spacers is disposed between the second spacers vertically. A gate structure surrounds the second spacers and the third spacers.

公开(公告)号：US20240387745A1

公开(公告)日：2024-11-21

申请号：US18786996

申请日：2024-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Mao-Lin Huang ,  Jia-Ni Yu ,  Lung-Kun Chu ,  Chung-Wei Hsu ,  Chih-Hao Wang ,  Kuo-Cheng Chiang ,  Kuan-Lun Cheng

IPC: H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66

Abstract: A semiconductor device according to the present disclosure includes a fin structure over a substrate, a vertical stack of silicon nanostructures disposed over the fin structure, an isolation structure disposed around the fin structure, a germanium-containing interfacial layer wrapping around each of the vertical stack of silicon nanostructures, a gate dielectric layer wrapping around the germanium-containing interfacial layer, and a gate electrode layer wrapping around the gate dielectric layer.