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公开(公告)号：US07294301B2
公开(公告)日：2007-11-13
申请号：US11153711
申请日：2005-06-14
申请人： Thierry Luc Alain Dannoux , Michael Fischer , Thomas Dale Ketcham , Kenneth Richard Miller , Robert John Paisley
发明人： Thierry Luc Alain Dannoux , Michael Fischer , Thomas Dale Ketcham , Kenneth Richard Miller , Robert John Paisley
CPC分类号： B29D99/0089 , B28B3/2636 , B28B3/269 , B28B11/006 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： A method for forming honeycomb structures, such as wall-flow honeycomb filters, which utilizes extrusion of multiple material supplies at once. Such methods may be used to form intermittent plugs or other structures in the cell channels during the extrusion process, for example. A die assembly is provided which includes secondary feedholes machined in the pins for intermittently or periodically injecting secondary material (e.g., plug material) into the cell channels of the honeycomb structure while it is being extruded.
摘要翻译： 一种用于形成蜂窝结构体的方法，例如壁流式蜂窝过滤器，其一次利用多个材料供应的挤出。 例如，这种方法可以用于在挤出过程中在细胞通道中形成间歇塞子或其它结构。 提供了一种模具组件，其包括在销中加工的次级进料孔，用于在挤出时将二次材料（例如塞子材料）间歇地或周期性地注入蜂窝结构体的孔通道中。
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公开(公告)号：US07608344B2
公开(公告)日：2009-10-27
申请号：US10566197
申请日：2004-07-29
申请人： John Steele Abbott, III , Thorsten Rolf Boger , Lin He , Samir Khanna , Kenneth Richard Miller , Charles Mitchel Sorensen, Jr.
发明人： John Steele Abbott, III , Thorsten Rolf Boger , Lin He , Samir Khanna , Kenneth Richard Miller , Charles Mitchel Sorensen, Jr.
CPC分类号： C22F1/04 , B21C23/14 , B21C23/32 , B21C25/02 , B21C29/04 , B21J5/004 , B22F3/1115 , B22F3/20 , B22F2003/026 , Y10T29/4935 , Y10T428/1234
摘要： Extruded metal honeycombs are produced by the direct extrusion of a softened bulk metal feedstock through a honey-comb extrusion die comprising a feedhole array for delivering softened metal through a supporting die baseplate to a honeycomb die discharge section, the discharge section comprising an array of intersecting discharge slots that form the walls of an extruded metal honeycomb structure. This process can be optimized by employing a proper pressure gradient for a particular extrudate flow rate, extrudate composition, and wall-drag condition arising from the particular composition of the feedhole wall, as illustrated graphically in FIG. 4.
摘要翻译： 挤压的金属蜂窝体是通过将软化的大块金属原料直接挤压通过蜂窝挤出模头而产生的，所述蜂窝挤出模具包括用于将软化金属通过支撑模底座输送到蜂窝模具排出部分的进料孔阵列，该排出部分包括相交的阵列 形成挤出的金属蜂窝结构体的壁的排出槽。 可以通过对特定挤出物流速，挤出物组合物和由进料孔壁的特定组成产生的壁阻力条件采用适当的压力梯度来优化该方法，如图1所示。 4。
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公开(公告)号：US07575793B2
公开(公告)日：2009-08-18
申请号：US11394694
申请日：2006-03-31
申请人： Kenneth William Aniolek , Douglas Munroe Beall , Priyank Paras Jain , Kenneth Richard Miller , Seth Thomas Nickerson , Alan Thomas Stephens, II
发明人： Kenneth William Aniolek , Douglas Munroe Beall , Priyank Paras Jain , Kenneth Richard Miller , Seth Thomas Nickerson , Alan Thomas Stephens, II
CPC分类号： B01D46/2455 , B01D46/0063 , B01D46/2451 , B01D46/2466 , B01D46/247 , B01D46/2474 , B01D2279/30 , C04B35/185 , C04B35/195 , C04B35/478 , C04B35/565 , C04B38/0009 , C04B2111/00793 , F01N3/0222 , F01N2260/10 , F01N2330/06 , F01N2330/48 , Y02T10/20 , Y10T428/24149 , Y10T428/24157 , Y10T428/24744 , Y10T428/249953
摘要： A radial cell ceramic honeycomb structure is provided that is particularly adapted for use as a catalytic carrier or a particulate filter in an automotive or diesel exhaust system. The honeycomb structure includes a network of interconnected webs having a central axis. The network of webs includes radial webs of varying lengths, only some of which substantially extend the entire radial length of the network, and tangential webs that intersect to define rings of gas-conducting radial cells, and a rounded outer skin that surrounds the cells formed by the interconnected webs. The radial webs extending to the periphery of the network join an inner edge of the outer skin in a substantially orthogonal orientation to reduce thermally generated stresses and to increase strength of the resulting structure. The number of radial webs in the network changes along the radial length at transition zones that are defined by one of the tangential webs such that a desired cell density is achieved across the network.
摘要翻译： 提供了一种径向电池陶瓷蜂窝结构，其特别适合用作汽车或柴油机排气系统中的催化载体或微粒过滤器。 蜂窝结构包括具有中心轴线的互连腹板网。 腹板网络包括不同长度的径向腹板，其中仅一些基本上延伸网络的整个径向长度，以及相交的切向腹板，以限定导气径向细胞环，以及围绕形成的细胞的圆形外皮 通过互连的网。 延伸到网状物的周边的径向腹板以基本上正交的方向连接外皮的内边缘，以减少热产生的应力并提高所得结构的强度。 网络中的径向腹板的数量沿着由切向腹板之一限定的过渡区域的径向长度变化，使得跨网络实现期望的细胞密度。
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公开(公告)号：US20080138644A1
公开(公告)日：2008-06-12
申请号：US10566197
申请日：2004-07-29
申请人： John Steele Abbott III , Thorsten Rolf Boger , Lin He , Samir Khanna , Kenneth Richard Miller , Charles Mitchel Sorensen Jr.
发明人： John Steele Abbott III , Thorsten Rolf Boger , Lin He , Samir Khanna , Kenneth Richard Miller , Charles Mitchel Sorensen Jr.
CPC分类号： C22F1/04 , B21C23/14 , B21C23/32 , B21C25/02 , B21C29/04 , B21J5/004 , B22F3/1115 , B22F3/20 , B22F2003/026 , Y10T29/4935 , Y10T428/1234
摘要： Extruded metal honeycombs are produced by the direct extrusion of a softened bulk metal feedstock through a honey-comb extrusion die comprising a feedhole array for delivering softened metal through a supporting die baseplate to a honeycomb die discharge section, the discharge section comprising an array of intersecting discharge slots that form the walls of an extruded metal honeycomb structure. This process can be optimized by employing a proper pressure gradient for a particular extrudate flow rate, extrudate composition, and wall-drag condition arising from the particular composition of the feedhole wall, as illustrated graphically in FIG. 4.
摘要翻译： 挤压的金属蜂窝体是通过将软化的大块金属原料直接挤压通过蜂窝挤出模头而产生的，所述蜂窝挤出模具包括用于将软化金属通过支撑模底座输送到蜂窝模具排出部分的进料孔阵列，该排出部分包括相交的阵列 形成挤出的金属蜂窝结构体的壁的排出槽。 可以通过对特定挤出物流速，挤出物组合物和由进料孔壁的特定组成产生的壁阻力条件采用适当的压力梯度来优化该方法，如图1所示。 4。
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5.发明授权Ceramic wall-flow filter including heat absorbing elements and methods of manufacturing same 有权包括吸热元件的陶瓷壁流式过滤器及其制造方法公开(公告)号：US07384442B2
公开(公告)日：2008-06-10
申请号：US11068950
申请日：2005-02-28
CPC分类号： B01D46/2474 , B01D39/2093 , B01D46/2429 , B01D46/2444 , B01D46/2466 , B01D46/247 , B01D46/4218 , B01D2046/2481 , B01D2046/2492 , B01D2046/2496 , F01N3/0222 , F01N13/009 , F01N2240/10 , F01N2330/06 , F01N2330/30 , Y02T10/20 , Y10S55/05 , Y10S55/10 , Y10S55/30 , Y10S264/48 , Y10T428/24149 , Y10T428/24157
摘要： A ceramic wall-flow filter for filtering particulate matter from gases and methods for manufacturing such wall-flow filters are disclosed. The filter includes an array of porous ceramic walls defining a pattern of end-plugged inlet and outlet cells, and heat absorbing elements disposed within at least some of the outlet cells such that a bulk heat capacity of the outlet cells is greater than a bulk capacity of the inlet cells. The heat absorbing elements increase a bulk heat capacity of the filter without substantially interfering with a flow of gas through the porous ceramic walls by allowing thinner walls. According to the method, during the step of extruding or thereafter, heat absorbing elements are formed within at least some of the outlet cells such that a heat capacity of the outlet cells is greater than the inlet cells.
摘要翻译： 公开了一种用于从气体中过滤颗粒物质的陶瓷壁流式过滤器和用于制造这种壁流式过滤器的方法。 过滤器包括限定端塞入口和出口单元的图案的多孔陶瓷壁的阵列，以及设置在至少一些出口单元内的吸热元件，使得出口单元的体积热容量大于体积容积 的入口细胞。 吸热元件通过允许更薄的壁而增加过滤器的体积热容量，而基本上不会干扰通过多孔陶瓷壁的气体流。 根据该方法，在挤出步骤期间或之后，在至少一些出口单元内形成吸热元件，使得出口单元的热容量大于入口单元。
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公开(公告)号：US20070231533A1
公开(公告)日：2007-10-04
申请号：US11394694
申请日：2006-03-31
申请人： Kenneth William Aniolek , Douglas Munroe Beall , Priyank Paras Jain , Kenneth Richard Miller , Seth Thomas Nickerson , Alan Thomas Stephens
发明人： Kenneth William Aniolek , Douglas Munroe Beall , Priyank Paras Jain , Kenneth Richard Miller , Seth Thomas Nickerson , Alan Thomas Stephens
IPC分类号： B32B3/12
CPC分类号： B01D46/2455 , B01D46/0063 , B01D46/2451 , B01D46/2466 , B01D46/247 , B01D46/2474 , B01D2279/30 , C04B35/185 , C04B35/195 , C04B35/478 , C04B35/565 , C04B38/0009 , C04B2111/00793 , F01N3/0222 , F01N2260/10 , F01N2330/06 , F01N2330/48 , Y02T10/20 , Y10T428/24149 , Y10T428/24157 , Y10T428/24744 , Y10T428/249953
摘要： A radial cell ceramic honeycomb structure is provided that is particularly adapted for use as a catalytic carrier or a particulate filter in an automotive or diesel exhaust system. The honeycomb structure includes a network of interconnected webs having a central axis. The network of webs includes radial webs of varying lengths, only some of which substantially extend the entire radial length of the network, and tangential webs that intersect to define rings of gas-conducting radial cells, and a rounded outer skin that surrounds the cells formed by the interconnected webs. The radial webs extending to the periphery of the network join an inner edge of the outer skin in a substantially orthogonal orientation to reduce thermally generated stresses and to increase strength of the resulting structure. The number of radial webs in the network changes along the radial length at transition zones that are defined by one of the tangential webs such that a desired cell density is achieved across the network.
摘要翻译： 提供了一种径向电池陶瓷蜂窝结构，其特别适合用作汽车或柴油机排气系统中的催化载体或微粒过滤器。 蜂窝结构包括具有中心轴线的互连腹板网。 腹板网络包括不同长度的径向腹板，其中仅一些基本上延伸网络的整个径向长度，以及相交的切向腹板，以限定导气径向细胞环，以及围绕形成的细胞的圆形外皮 通过互连的网。 延伸到网状物的周边的径向腹板以基本上正交的方向连接外皮的内边缘，以减少热产生的应力并提高所得结构的强度。 网络中的径向腹板的数量沿着由切向腹板之一限定的过渡区域的径向长度变化，使得跨网络实现期望的细胞密度。
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公开(公告)号：US20090220633A1
公开(公告)日：2009-09-03
申请号：US12148208
申请日：2008-04-17
IPC分类号： B29C47/12
CPC分类号： G03F7/00 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： Methods for making extrusion dies using a LIGA process, a German acronym for lithography (Lithographie), electroplating (Galvanoformung), and molding (Abformung), are described. The resulting extrusion dies can be used, for example, for extrusion of cellular ceramic substrates, precision extrusion of optical fiber or optical fiber precursors, or other applications where profile extrusion requires high dimensional precision and/or has otherwise intricate patterns.
摘要翻译： 描述了使用LIGA工艺制造挤出模具的方法，用于光刻（Lithographie），电镀（Galvanoformung）和模塑（Abformung）的德国首字母缩略词。 所得到的挤出模具可以用于例如蜂窝状陶瓷基板的挤出，光纤或光纤前体的精密挤出，或其它轮廓挤出需要高尺寸精度和/或具有其它复杂图案的其它应用。
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公开(公告)号：US20080124517A1
公开(公告)日：2008-05-29
申请号：US11998314
申请日：2007-11-29
CPC分类号： B01D46/247 , B01D46/0063 , B01D46/2451 , B01D46/2455 , B01D46/2474 , B01D2046/2477 , B01D2046/2481 , B01D2046/2492 , B01D2046/2496 , B01D2279/30 , B28B3/269 , F01N3/0222 , F01N2330/34 , Y02T10/20 , Y10T428/24149 , Y10T428/24165
摘要： A wall-flow honeycomb filter has a monolith body which includes repeating hexagonal unit cells, wherein each hexagonal unit cell has inner cells and outer cells arranged in a hexagonal symmetry, and wherein the inner cells are bordered by the outer cells and the outer cells are of diamond shape.
摘要翻译： 壁流式蜂窝过滤器具有包括重复六边形单元电池的整体体，其中每个六边形单元具有六边形对称排列的内部单元和外部单元，并且其中内部单元由外部单元限定，外部单元是 的钻石形状。
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公开(公告)号：US08076057B2
公开(公告)日：2011-12-13
申请号：US12148208
申请日：2008-04-17
IPC分类号： G03F7/20
CPC分类号： G03F7/00 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： Methods for making extrusion dies using a LIGA process, a German acronym for lithography (Lithographie), electroplating (Galvanoformung), and molding (Abformung), are described. The resulting extrusion dies can be used, for example, for extrusion of cellular ceramic substrates, precision extrusion of optical fiber or optical fiber precursors, or other applications where profile extrusion requires high dimensional precision and/or has otherwise intricate patterns.
摘要翻译： 描述了使用LIGA工艺制造挤出模具的方法，用于光刻（Lithographie），电镀（Galvanoformung）和模塑（Abformung）的德国首字母缩略词。 所得到的挤出模具可以用于例如蜂窝状陶瓷基板的挤出，光纤或光纤前体的精密挤出，或其它轮廓挤出需要高尺寸精度和/或具有其它复杂图案的其它应用。
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公开(公告)号：US07807250B2
公开(公告)日：2010-10-05
申请号：US11998314
申请日：2007-11-29
IPC分类号： B32B3/12
CPC分类号： B01D46/247 , B01D46/0063 , B01D46/2451 , B01D46/2455 , B01D46/2474 , B01D2046/2477 , B01D2046/2481 , B01D2046/2492 , B01D2046/2496 , B01D2279/30 , B28B3/269 , F01N3/0222 , F01N2330/34 , Y02T10/20 , Y10T428/24149 , Y10T428/24165
摘要： A wall-flow honeycomb filter has a monolith body which includes repeating hexagonal unit cells, wherein each hexagonal unit cell has inner cells and outer cells arranged in a hexagonal symmetry, and wherein the inner cells are bordered by the outer cells and the outer cells are of diamond shape.
摘要翻译： 壁流式蜂窝过滤器具有包括重复六边形单元电池的整体体，其中每个六边形单元具有六边形对称排列的内部单元和外部单元，并且其中内部单元由外部单元限定，外部单元是 的钻石形状。
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